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IAC Assessment: IA0339
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IAC Assessment: IA0339
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IAC Center Iowa State University
Assessment Year 2004
Principal Product Soft drinks in bottles and cans
NAICS 312111 - Soft Drink Manufacturing
SIC 2086 - Bottled And Canned Soft Drinks
Sales $50,000,000-$100,000,000
# of Employees 120
Plant Area (Sq.Ft.) 258,000
Annual Production 30,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $217,460 9,518,400 kWh $0.02
Electricity Demand $157,644 22,524 kW-months/year $7.00
Electricity Fees $117,212 - $ -
Natural Gas $311,638 53,531 MMBtu $5.82
TOTAL ENERGY COSTS $908,601
RECOMMENDED SAVINGS* $25,375 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,362
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$658
Cost:
$50
$414 18,096 $244 35 - - - - $414
18,096
kWh
$244
35
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,295
Cost:
$1,101
$2,077 90,720 $1,218 174 - - - - $2,077
90,720
kWh
$1,218
174
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,008
Cost:
$540
- - - - $3,008 525 - - -
-
kWh
-
-
kW-months/year
$3,008
525
MMBtu
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,524
Cost:
$1,430
$960 41,935 $564 81 - - - - $960
41,935
kWh
$564
81
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,060
Cost:
$3,135
$1,927 84,152 $1,133 162 - - - - $1,927
84,152
kWh
$1,133
162
kW-months/year
-
-
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,825
Cost:
$1,000
- - - - $3,825 668 - - -
-
kWh
-
-
kW-months/year
$3,825
668
MMBtu
-
-
$
07: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$10,005
Cost:
$75,600
- - - - $6,005 1,048 $4,000 - -
-
kWh
-
-
kW-months/year
$6,005
1,048
MMBtu
$4,000
-
$
TOTAL RECOMMENDED Savings:
$25,375
Cost:
$82,856
$5,379 234,903 $3,159 451 $12,838 2,241 $4,000 - $5,379
234,903
kWh
$3,159
451
kW-months/year
$12,838
2,241
MMBtu
$4,000
-
$
TOTAL IMPLEMENTED Savings:
$12,362
Cost:
$6,716
$5,379 234,903 $3,159 451 $3,825 668 - - $5,379
234,903
kWh
$3,159
451
kW-months/year
$3,825
668
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost