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IAC Assessment: IA0340
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IAC Assessment: IA0340
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IAC Center Iowa State University
Assessment Year 2004
Principal Product dog and cat food
NAICS 311111 - Dog and Cat Food Manufacturing
SIC 2047 - Dog And Cat Food
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 160,000
Annual Production 47,000 Tons
Production Hrs. Annual 6,000
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $209,286 6,153,960 kWh $0.03
Electricity Demand $141,474 16,296 kW-months/year $8.68
Natural Gas $455,068 78,052 MMBtu $5.83
TOTAL ENERGY COSTS $842,310
RECOMMENDED SAVINGS* $59,201 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,483
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$1,674
Cost:
$2,382
- - - - $1,570 275 - - - - $104 - -
-
kWh
-
-
kW-months/year
$1,570
275
MMBtu
-
-
$
-
-
$
$104
-
Tgal
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,101
Cost:
$1,000
- - - - $2,101 368 - - - - - - -
-
kWh
-
-
kW-months/year
$2,101
368
MMBtu
-
-
$
-
-
$
-
-
Tgal
03: 2.1111 CONTROL PRESSURE ON STEAMER OPERATIONS Savings:
$18,750
Cost:
$4,940
- - - - - - - - $18,750 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$18,750
-
$
-
-
Tgal
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$343
Cost:
$263
- - - - $343 60 - - - - - - -
-
kWh
-
-
kW-months/year
$343
60
MMBtu
-
-
$
-
-
$
-
-
Tgal
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$686
Cost:
$962
$452 13,305 $234 27 - - - - - - - - $452
13,305
kWh
$234
27
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,946
Cost:
$135
$1,454 42,720 $748 85 - - $(-256) - - - - - $1,454
42,720
kWh
$748
85
kW-months/year
-
-
MMBtu
$(-256)
-
$
-
-
$
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,093
Cost:
$4,412
$1,381 40,560 $712 81 - - - - - - - - $1,381
40,560
kWh
$712
81
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$787
Cost:
$1,397
$787 23,151 - - - - - - - - - - $787
23,151
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,397
Cost:
$1,494
$1,587 46,683 $810 92 - - - - - - - - $1,587
46,683
kWh
$810
92
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
10: 3.3121 USE SCREENING, MAGNETIC SEPARATION TO REMOVE CONTAMINANTS Savings:
$12,424
Cost:
$12,000
$2,734 (-80,400) $(-1,410) (-161) - - - - $11,100 - - - $2,734
(-80,400)
kWh
$(-1,410)
(-161)
kW-months/year
-
-
MMBtu
-
-
$
$11,100
-
$
-
-
Tgal
11: 4.4480 INSTALL AUTOMATIC PART STORAGE / RETREVAL SYSTEM Savings:
$16,000
Cost:
$36,000
- - - - - - $16,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$16,000
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$59,201
Cost:
$64,985
$8,395 86,019 $1,094 124 $4,014 703 $15,744 - $29,850 - $104 - $8,395
86,019
kWh
$1,094
124
kW-months/year
$4,014
703
MMBtu
$15,744
-
$
$29,850
-
$
$104
-
Tgal
TOTAL IMPLEMENTED Savings:
$39,483
Cost:
$43,037
$1,906 56,025 $982 112 $2,101 368 $15,744 - $18,750 - - - $1,906
56,025
kWh
$982
112
kW-months/year
$2,101
368
MMBtu
$15,744
-
$
$18,750
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Water Consumption