IAC logo
IAC Assessment: IA0349
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IA0349
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Iowa State University
Assessment Year 2004
Principal Product plastic bottles
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3085 - Plastics Bottles
Sales $10,000,000-$50,000,000
# of Employees 83
Plant Area (Sq.Ft.) 160,000
Annual Production 58,000,000 Pieces
Production Hrs. Annual 8,736
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $398,184 12,875,440 kWh $0.03
Electricity Demand $160,437 22,452 kW-months/year $7.15
Electricity Fees $75,950 - $ -
Natural Gas $71,461 7,264 MMBtu $9.84
TOTAL ENERGY COSTS $706,032
RECOMMENDED SAVINGS* $21,615 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,168
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$3,653
Cost:
$293
$2,337 101,232 $1,316 139 $2,337
101,232
kWh
$1,316
139
kW-months/year
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,768
Cost:
$509
$1,644 71,110 $1,124 97 $1,644
71,110
kWh
$1,124
97
kW-months/year
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$726
Cost:
$800
$431 18,680 $295 26 $431
18,680
kWh
$295
26
kW-months/year
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,607
Cost:
$2,376
$869 37,559 $738 64 $869
37,559
kWh
$738
64
kW-months/year
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$862
Cost:
$1,820
$862 37,411 - - $862
37,411
kWh
-
-
kW-months/year
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$8,067
Cost:
$1,600
$4,795 207,564 $3,273 286 $4,795
207,564
kWh
$3,273
286
kW-months/year
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$3,932
Cost:
$4,000
$2,337 101,160 $1,595 139 $2,337
101,160
kWh
$1,595
139
kW-months/year
TOTAL RECOMMENDED Savings:
$21,615
Cost:
$11,398
$13,275 574,716 $8,341 751 $13,275
574,716
kWh
$8,341
751
kW-months/year
TOTAL IMPLEMENTED Savings:
$13,168
Cost:
$5,285
$7,739 334,913 $5,430 473 $7,739
334,913
kWh
$5,430
473
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand