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IAC Assessment: IA0351
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IAC Assessment: IA0351
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IAC Center Iowa State University
Assessment Year 2004
Principal Product Edible Oils
NAICS 311225 - Fats and Oils Refining and Blending
SIC 2079 - Edible Fats And Oils, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 288,000
Annual Production 30,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $216,564 8,322,703 kWh $0.03
Electricity Demand $95,237 16,452 kW-months/year $5.79
Natural Gas $175,094 31,053 MMBtu $5.64
TOTAL ENERGY COSTS $486,895
RECOMMENDED SAVINGS* $48,748 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,573
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,799
Cost:
$360
$1,259 48,554 $540 94 - - - - - - $1,259
48,554
kWh
$540
94
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$632
Cost:
$246
$339 13,104 $293 50 - - - - - - $339
13,104
kWh
$293
50
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
03: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$537
Cost:
$620
$22 848 $515 30 - - - - - - $22
848
kWh
$515
30
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,652
Cost:
$7,382
$1,853 71,607 $799 138 - - - - - - $1,853
71,607
kWh
$799
138
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,344
Cost:
$1,344
$1,344 51,892 - - - - - - - - $1,344
51,892
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$254
Cost:
$640
$254 9,810 - - - - - - - - $254
9,810
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
07: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$1,639
Cost:
$300
$970 37,440 $669 115 - - - - - - $970
37,440
kWh
$669
115
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$692
Cost:
$1,554
$484 18,695 $208 36 - - - - - - $484
18,695
kWh
$208
36
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
09: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$3,007
Cost:
$1,000
- - - - $3,007 592 - - - - -
-
kWh
-
-
kW-months/year
$3,007
592
MMBtu
-
-
$
-
-
Tgal
10: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$384
Cost:
$750
- - - - $384 76 - - - - -
-
kWh
-
-
kW-months/year
$384
76
MMBtu
-
-
$
-
-
Tgal
11: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$13,254
Cost:
$18,000
- - - - $13,254 2,609 - - - - -
-
kWh
-
-
kW-months/year
$13,254
2,609
MMBtu
-
-
$
-
-
Tgal
12: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$8,690
Cost:
$3,330
- - - - $6,406 1,261 - - $2,284 - -
-
kWh
-
-
kW-months/year
$6,406
1,261
MMBtu
-
-
$
$2,284
-
Tgal
13: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$2,296
Cost:
$4,975
- - - - $1,409 277 - - $887 - -
-
kWh
-
-
kW-months/year
$1,409
277
MMBtu
-
-
$
$887
-
Tgal
14: 2.2111 INSTALL STEAM TRAP Savings:
$9,570
Cost:
$7,950
- - - - $9,570 1,884 - - - - -
-
kWh
-
-
kW-months/year
$9,570
1,884
MMBtu
-
-
$
-
-
Tgal
15: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$1,998
Cost:
$250
- - - - - - $1,998 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,998
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$48,748
Cost:
$48,701
$6,525 251,950 $3,024 463 $34,030 6,699 $1,998 - $3,171 - $6,525
251,950
kWh
$3,024
463
kW-months/year
$34,030
6,699
MMBtu
$1,998
-
$
$3,171
-
Tgal
TOTAL IMPLEMENTED Savings:
$34,573
Cost:
$29,331
$6,503 251,102 $2,509 433 $20,392 4,014 $1,998 - $3,171 - $6,503
251,102
kWh
$2,509
433
kW-months/year
$20,392
4,014
MMBtu
$1,998
-
$
$3,171
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption