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IAC Assessment: IA0358
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IAC Assessment: IA0358
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IAC Center Iowa State University
Assessment Year 2004
Principal Product canned corn
NAICS 311421 - Fruit and Vegetable Canning
SIC 2033 - Canned Fruits And Vegetables
Sales $1,000,000-$5,000,000
# of Employees 250
Plant Area (Sq.Ft.) 700,000
Annual Production 108,000,000 Pieces
Production Hrs. Annual 4,384
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $351,940 9,311,400 kWh $0.04
Electricity Demand $231,915 23,568 kW-months/year $9.84
Electricity Fees $15,829 - $ -
Natural Gas $817,415 134,488 MMBtu $6.08
TOTAL ENERGY COSTS $1,417,099
RECOMMENDED SAVINGS* $80,502 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $73,583
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$24,532
Cost:
$1,000
- - - - $24,532 4,075 -
-
kWh
-
-
kW-months/year
$24,532
4,075
MMBtu
02: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$36,969
Cost:
$18,000
- - - - $36,969 6,141 -
-
kWh
-
-
kW-months/year
$36,969
6,141
MMBtu
03: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$2,577
Cost:
$1,000
- - - - $2,577 428 -
-
kWh
-
-
kW-months/year
$2,577
428
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,528
Cost:
$359
$1,290 34,076 $1,238 136 - - $1,290
34,076
kWh
$1,238
136
kW-months/year
-
-
MMBtu
05: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$3,523
Cost:
$1,800
$2,091 55,847 $1,432 156 - - $2,091
55,847
kWh
$1,432
156
kW-months/year
-
-
MMBtu
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,052
Cost:
$609
$855 22,810 $1,197 132 - - $855
22,810
kWh
$1,197
132
kW-months/year
-
-
MMBtu
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$633
Cost:
$633
$322 8,581 $311 34 - - $322
8,581
kWh
$311
34
kW-months/year
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,955
Cost:
$3,368
$1,028 27,464 $927 102 - - $1,028
27,464
kWh
$927
102
kW-months/year
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$930
Cost:
$2,030
$438 11,647 $492 54 - - $438
11,647
kWh
$492
54
kW-months/year
-
-
MMBtu
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$414
Cost:
$924
$414 11,043 - - - - $414
11,043
kWh
-
-
kW-months/year
-
-
MMBtu
11: 2.7212 INSTALL OR UPGRADE INSULATION ON HVAC DISTRIBUTION SYSTEMS Savings:
$1,223
Cost:
$100
$917 24,461 $306 34 - - $917
24,461
kWh
$306
34
kW-months/year
-
-
MMBtu
12: 2.2128 USE STEAM CONDENSATE FOR HOT WATER SUPPLY (NON-POTABLE) Savings:
$3,166
Cost:
$40
- - - - $3,166 273 -
-
kWh
-
-
kW-months/year
$3,166
273
MMBtu
TOTAL RECOMMENDED Savings:
$80,502
Cost:
$29,863
$7,355 195,929 $5,903 647 $67,244 10,917 $7,355
195,929
kWh
$5,903
647
kW-months/year
$67,244
10,917
MMBtu
TOTAL IMPLEMENTED Savings:
$73,583
Cost:
$24,500
$3,557 94,582 $2,782 305 $67,244 10,917 $3,557
94,582
kWh
$2,782
305
kW-months/year
$67,244
10,917
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas