IAC logo
IAC Assessment: IA0369
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IA0369
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Iowa State University
Assessment Year 2005
Principal Product Printed Materials
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2752 - Commercial Printing, Lithographic
Sales $10,000,000-$50,000,000
# of Employees 220
Plant Area (Sq.Ft.) 231,500
Annual Production 15,000 Tons
Production Hrs. Annual 6,240
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $274,452 8,632,000 kWh $0.03
Electricity Demand $108,195 19,368 kW-months/year $5.59
Electricity Fees $91,936 - $ -
Natural Gas $243,926 36,638 MMBtu $6.66
TOTAL ENERGY COSTS $727,010
RECOMMENDED SAVINGS* $567,913 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$464
Cost:
$51
$230 10,608 $234 20 - - - - - - - - $230
10,608
kWh
$234
20
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,156
Cost:
$40
$1,070 49,296 $1,086 95 - - - - - - - - $1,070
49,296
kWh
$1,086
95
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,908
Cost:
$1,094
$979 45,106 $929 88 - - - - - - - - $979
45,106
kWh
$929
88
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,440
Cost:
$1,650
- - - - $5,440 898 - - - - - - -
-
kWh
-
-
kW-months/year
$5,440
898
MMBtu
-
-
lb
-
-
$
-
-
Tgal
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$265
Cost:
$304
$131 6,037 $134 12 - - - - - - - - $131
6,037
kWh
$134
12
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$250
Cost:
$349
$124 5,703 $126 11 - - - - - - - - $124
5,703
kWh
$126
11
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
07: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$2,035
Cost:
$160
- - - - - - - - - - $2,035 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$2,035
-
Tgal
08: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$49,000
Cost:
$500
- - - - - - $49,000 297,500 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$49,000
297,500
lb
-
-
$
-
-
Tgal
09: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$499,200
Cost:
$800,000
- - - - - - - - $499,200 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$499,200
-
$
-
-
Tgal
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,683
Cost:
$20,487
$1,727 79,454 $2,956 258 - - - - - - - - $1,727
79,454
kWh
$2,956
258
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,703
Cost:
$2,772
$846 38,958 $857 75 - - - - - - - - $846
38,958
kWh
$857
75
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$809
Cost:
$2,233
$809 37,298 - - - - - - - - - - $809
37,298
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$567,913
Cost:
$829,640
$5,916 272,460 $6,322 559 $5,440 898 $49,000 297,500 $499,200 - $2,035 - $5,916
272,460
kWh
$6,322
559
kW-months/year
$5,440
898
MMBtu
$49,000
297,500
lb
$499,200
-
$
$2,035
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Water Consumption