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IAC Assessment: IA0369
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IAC Assessment: IA0369
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IAC Center Iowa State University
Assessment Year 2005
Principal Product Printed Materials
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2752 - Commercial Printing, Lithographic
Sales $10,000,000-$50,000,000
# of Employees 220
Plant Area (Sq.Ft.) 231,500
Annual Production 15,000 Tons
Production Hrs. Annual 6,240
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $274,452 8,632,000 kWh $0.03
Electricity Demand $108,195 19,368 kW-months/year $5.59
Electricity Fees $91,936 - $ -
Natural Gas $243,926 36,638 MMBtu $6.66
TOTAL ENERGY COSTS $727,010
RECOMMENDED SAVINGS* $567,913 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$464
Cost:
$51
$230 10,608 $234 20 - - - - - - - - $230
10,608
kWh
$234
20
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,156
Cost:
$40
$1,070 49,296 $1,086 95 - - - - - - - - $1,070
49,296
kWh
$1,086
95
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,908
Cost:
$1,094
$979 45,106 $929 88 - - - - - - - - $979
45,106
kWh
$929
88
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,440
Cost:
$1,650
- - - - $5,440 898 - - - - - - -
-
kWh
-
-
kW-months/year
$5,440
898
MMBtu
-
-
lb
-
-
$
-
-
Tgal
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$265
Cost:
$304
$131 6,037 $134 12 - - - - - - - - $131
6,037
kWh
$134
12
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$250
Cost:
$349
$124 5,703 $126 11 - - - - - - - - $124
5,703
kWh
$126
11
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
07: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$2,035
Cost:
$160
- - - - - - - - - - $2,035 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$2,035
-
Tgal
08: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$49,000
Cost:
$500
- - - - - - $49,000 297,500 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$49,000
297,500
lb
-
-
$
-
-
Tgal
09: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$499,200
Cost:
$800,000
- - - - - - - - $499,200 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$499,200
-
$
-
-
Tgal
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,683
Cost:
$20,487
$1,727 79,454 $2,956 258 - - - - - - - - $1,727
79,454
kWh
$2,956
258
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,703
Cost:
$2,772
$846 38,958 $857 75 - - - - - - - - $846
38,958
kWh
$857
75
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$809
Cost:
$2,233
$809 37,298 - - - - - - - - - - $809
37,298
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$567,913
Cost:
$829,640
$5,916 272,460 $6,322 559 $5,440 898 $49,000 297,500 $499,200 - $2,035 - $5,916
272,460
kWh
$6,322
559
kW-months/year
$5,440
898
MMBtu
$49,000
297,500
lb
$499,200
-
$
$2,035
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Water Consumption