Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Iowa State University |
|---|---|
| Assessment Year | 2007 |
| Principal Product | Aluminum Castings |
| NAICS | 331524 - Aluminum Foundries (except Die-Casting) |
| SIC | 3365 - Aluminum Foundries |
| Sales | $1,000,000-$5,000,000 |
| # of Employees | 81 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 3,200,000 Pounds |
| Production Hrs. Annual | 6,000 |
| Location (State) | IA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $161,031 | 4,275,900 | kWh | $0.04 |
| Electricity Demand | $111,786 | 11,316 | kW-months/year | $9.88 |
| Natural Gas | $436,879 | 55,163 | MMBtu | $7.92 |
| TOTAL ENERGY COSTS | $709,696 | |||
| RECOMMENDED SAVINGS* | $196,793 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $155,693 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Primary Raw Material | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Primary Raw Material | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,810 Cost: $1,864 |
$1,267 | 34,548 | $543 | 69 | - | - | - | - | - | - |
$1,267 34,548 kWh |
$543 69 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,305 Cost: $2,775 |
$757 | 20,640 | $548 | 70 | - | - | - | - | - | - |
$757 20,640 kWh |
$548 70 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $671 Cost: $1,925 |
$671 | 17,771 | - | - | - | - | - | - | - | - |
$671 17,771 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2514 COVER OPEN TANKS |
Savings: $143,500 Cost: $22,000 |
$67,900 | 1,852,000 | $20,000 | 2,540 | $55,600 | 7,020 | - | - | - | - |
$67,900 1,852,000 kWh |
$20,000 2,540 kW-months/year |
$55,600 7,020 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $164 Cost: $200 |
- | - | - | - | $164 | 21 | - | - | - | - |
- - kWh |
- - kW-months/year |
$164 21 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $7,034 Cost: $500 |
$4,928 | 134,280 | $2,106 | 269 | - | - | - | - | - | - |
$4,928 134,280 kWh |
$2,106 269 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $1,880 Cost: $104 |
$1,097 | 29,863 | $783 | 100 | - | - | - | - | - | - |
$1,097 29,863 kWh |
$783 100 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY |
Savings: $6,996 Cost: $500 |
- | - | - | - | $6,996 | 2,257 | - | - | - | - |
- - kWh |
- - kW-months/year |
$6,996 2,257 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 3.1192 REDUCE SCRAP PRODUCTION |
Savings: $33,433 Cost: $4,000 |
$167 | 4,488 | $209 | 26 | - | - | $11,832 | - | $21,225 | - |
$167 4,488 kWh |
$209 26 kW-months/year |
- - MMBtu |
$11,832 - $ |
$21,225 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $196,793 Cost: $33,868 |
$76,787 | 2,093,590 | $24,189 | 3,074 | $62,760 | 9,298 | $11,832 | - | $21,225 | - | $76,787 2,093,590 kWh |
$24,189 3,074 kW-months/year |
$62,760 9,298 MMBtu |
$11,832 - $ |
$21,225 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $155,693 Cost: $27,443 |
$75,949 | 2,071,331 | $23,980 | 3,048 | $55,764 | 7,041 | - | - | - | - | $75,949 2,071,331 kWh |
$23,980 3,048 kW-months/year |
$55,764 7,041 MMBtu |
- - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Primary Raw Material | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Primary Raw Material | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||