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IAC Assessment: IA0415
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IAC Assessment: IA0415
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IAC Center Iowa State University
Assessment Year 2007
Principal Product Fresh Pork Products
NAICS 311611 - Animal (except Poultry) Slaughtering
SIC 2011 - Meat Packing Plants
Sales $100,000,000-$500,000,000
# of Employees 355
Plant Area (Sq.Ft.) 250,000
Annual Production 162,000,000 Pounds
Production Hrs. Annual 2,280
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $303,775 8,167,320 kWh $0.04
Electricity Demand $151,045 24,588 kW-months/year $6.14
Natural Gas $761,420 98,816 MMBtu $7.71
TOTAL ENERGY COSTS $1,216,240
RECOMMENDED SAVINGS* $114,836 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,001
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,297
Cost:
$1,586
$3,927 105,840 $1,370 223 - - $3,927
105,840
kWh
$1,370
223
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,060
Cost:
$500
$648 17,456 $412 72 - - $648
17,456
kWh
$412
72
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,670
Cost:
$3,539
$2,177 58,692 $493 80 - - $2,177
58,692
kWh
$493
80
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,722
Cost:
$6,274
$4,666 125,768 $1,056 172 - - $4,666
125,768
kWh
$1,056
172
kW-months/year
-
-
MMBtu
05: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$4,262
Cost:
$1,500
- - - - $4,262 552 -
-
kWh
-
-
kW-months/year
$4,262
552
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,867
Cost:
$3,329
$2,976 80,210 $1,891 308 - - $2,976
80,210
kWh
$1,891
308
kW-months/year
-
-
MMBtu
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$84,655
Cost:
$36,000
- - - - $84,655 10,980 -
-
kWh
-
-
kW-months/year
$84,655
10,980
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$525
Cost:
$635
- - - - $525 68 -
-
kWh
-
-
kW-months/year
$525
68
MMBtu
09: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$1,560
Cost:
$740
- - - - $1,560 202 -
-
kWh
-
-
kW-months/year
$1,560
202
MMBtu
10: 2.2521 ISOLATE STEAM LINES TO AVOID HEATING AIR CONDITIONED AREAS Savings:
$2,038
Cost:
$2,236
$662 17,834 $437 6 $939 122 $662
17,834
kWh
$437
6
kW-months/year
$939
122
MMBtu
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,180
Cost:
$1,563
$663 17,869 $577 8 $940 122 $663
17,869
kWh
$577
8
kW-months/year
$940
122
MMBtu
TOTAL RECOMMENDED Savings:
$114,836
Cost:
$57,902
$15,719 423,669 $6,236 869 $92,881 12,046 $15,719
423,669
kWh
$6,236
869
kW-months/year
$92,881
12,046
MMBtu
TOTAL IMPLEMENTED Savings:
$28,001
Cost:
$20,339
$15,056 405,800 $5,659 861 $7,286 944 $15,056
405,800
kWh
$5,659
861
kW-months/year
$7,286
944
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas