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IAC Assessment: IA0422
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IAC Assessment: IA0422
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IAC Center Iowa State University
Assessment Year 2008
Principal Product Aluminium Die Cast Parts
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 74,000
Annual Production 3,600,000 Pounds
Production Hrs. Annual 8,232
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $282,324 5,844,714 kWh $0.05
Electricity Demand $94,677 11,496 kW-months/year $8.24
Electricity Fees $15,296 - $ -
Natural Gas $315,104 37,431 MMBtu $8.42
TOTAL ENERGY COSTS $707,401
RECOMMENDED SAVINGS* $30,108 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,577
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,946
Cost:
$660
$3,288 68,181 $658 110 - - $3,288
68,181
kWh
$658
110
kW-months/year
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,525
Cost:
$15
$1,250 25,931 $275 42 - - $1,250
25,931
kWh
$275
42
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,191
Cost:
$300
$5,166 107,181 $1,025 156 - - $5,166
107,181
kWh
$1,025
156
kW-months/year
-
-
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,842
Cost:
$2,300
- - - - $1,842 223 -
-
kWh
-
-
kW-months/year
$1,842
223
MMBtu
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,261
Cost:
$305
$2,261 46,922 - - - - $2,261
46,922
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,865
Cost:
$6,165
$3,888 80,674 $1,542 235 $1,435 174 $3,888
80,674
kWh
$1,542
235
kW-months/year
$1,435
174
MMBtu
07: 2.1117 RELOCATE OVEN / FURNACE TO MORE EFFICIENT LOCATION Savings:
$1,379
Cost:
$350
- - - - $1,379 167 -
-
kWh
-
-
kW-months/year
$1,379
167
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,350
Cost:
-
$1,127 25,555 $223 32 - - $1,127
25,555
kWh
$223
32
kW-months/year
-
-
MMBtu
09: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$474
Cost:
$143
$422 8,759 $52 12 - - $422
8,759
kWh
$52
12
kW-months/year
-
-
MMBtu
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,310
Cost:
$1,155
$1,310 27,185 - - - - $1,310
27,185
kWh
-
-
kW-months/year
-
-
MMBtu
11: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$664
Cost:
$250
- - - - $664 71 -
-
kWh
-
-
kW-months/year
$664
71
MMBtu
12: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,301
Cost:
-
$1,920 39,842 $381 57 - - $1,920
39,842
kWh
$381
57
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$30,108
Cost:
$11,643
$20,632 430,230 $4,156 644 $5,320 635 $20,632
430,230
kWh
$4,156
644
kW-months/year
$5,320
635
MMBtu
TOTAL IMPLEMENTED Savings:
$25,577
Cost:
$7,838
$19,322 403,045 $4,156 644 $2,099 245 $19,322
403,045
kWh
$4,156
644
kW-months/year
$2,099
245
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas