IAC logo
IAC Assessment: IA0500
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IA0500
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Iowa State University
Assessment Year 2013
Principal Product metal buildings
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3449 - Miscellaneous Metal Work
Sales $50,000,000-$100,000,000
# of Employees 174
Plant Area (Sq.Ft.) 265,000
Annual Production 33,000 Tons
Production Hrs. Annual 6,240
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $285,400 3,762,445 kWh $0.08
Electricity Demand $98,556 12,353 kW-months/year $7.98
Electricity Fees $18,861 - $ -
Natural Gas $64,789 9,011 MMBtu $7.19
TOTAL ENERGY COSTS $467,606
RECOMMENDED SAVINGS* $54,564 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,952
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,004
Cost:
$710
$1,667 21,965 $337 42 - - $1,667
21,965
kWh
$337
42
kW-months/year
-
-
MMBtu
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,170
Cost:
$105
$1,170 15,480 - - - - $1,170
15,480
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,050
Cost:
$2,500
$1,705 22,464 $345 43 - - $1,705
22,464
kWh
$345
43
kW-months/year
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$413
Cost:
$1,388
$413 5,435 - - - - $413
5,435
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$19,132
Cost:
$8,000
$15,913 209,664 $3,219 403 - - $15,913
209,664
kWh
$3,219
403
kW-months/year
-
-
MMBtu
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$4,973
Cost:
$1,700
$4,973 65,520 - - - - $4,973
65,520
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$8,980
Cost:
$22,500
$6,394 84,240 $2,586 324 - - $6,394
84,240
kWh
$2,586
324
kW-months/year
-
-
MMBtu
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,461
Cost:
$210
- - - - $2,461 342 -
-
kWh
-
-
kW-months/year
$2,461
342
MMBtu
09: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$280
Cost:
$110
- - - - $280 39 -
-
kWh
-
-
kW-months/year
$280
39
MMBtu
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,264
Cost:
$15,781
$3,547 46,739 $717 90 - - $3,547
46,739
kWh
$717
90
kW-months/year
-
-
MMBtu
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,837
Cost:
$16,072
$7,295 96,111 $1,542 193 - - $7,295
96,111
kWh
$1,542
193
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$54,564
Cost:
$69,076
$43,077 567,618 $8,746 1,096 $2,741 381 $43,077
567,618
kWh
$8,746
1,096
kW-months/year
$2,741
381
MMBtu
TOTAL IMPLEMENTED Savings:
$22,952
Cost:
$35,861
$17,895 235,770 $2,596 325 $2,461 342 $17,895
235,770
kWh
$2,596
325
kW-months/year
$2,461
342
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas