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IAC Assessment: IA0548
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IAC Assessment: IA0548
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IAC Center Iowa State University
Assessment Year 2015
Principal Product OEM Metal Stampings
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $50,000,000-$100,000,000
# of Employees 262
Plant Area (Sq.Ft.) 178,976
Annual Production 1,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $251,977 7,500,400 kWh $0.03
Electricity Demand $230,847 14,400 kW-months/year $16.03
Natural Gas $78,025 12,725 MMBtu $6.13
TOTAL ENERGY COSTS $560,849
RECOMMENDED SAVINGS* $64,456 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,227
Cost:
$82,355
$8,556 254,643 $9,671 606 - - $8,556
254,643
kWh
$9,671
606
kW-months/year
-
-
MMBtu
02: 2.6241 REDUCE TEMPERATURE OF PROCESS EQUIPMENT WHEN ON STANDBY Savings:
$17,173
Cost:
$8,320
$2,417 71,929 - - $14,756 2,407 $2,417
71,929
kWh
-
-
kW-months/year
$14,756
2,407
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,596
Cost:
$700
$8,150 242,568 $6,446 404 - - $8,150
242,568
kWh
$6,446
404
kW-months/year
-
-
MMBtu
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,432
Cost:
$23,803
$3,591 106,876 $2,841 178 - - $3,591
106,876
kWh
$2,841
178
kW-months/year
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,809
Cost:
$140
$2,685 79,920 $2,124 133 - - $2,685
79,920
kWh
$2,124
133
kW-months/year
-
-
MMBtu
06: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$1,746
Cost:
$60
$904 26,905 $842 53 - - $904
26,905
kWh
$842
53
kW-months/year
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,065
Cost:
$2,700
$1,065 31,640 - - - - $1,065
31,640
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$408
Cost:
$2,000
$218 6,501 $190 11 - - $218
6,501
kWh
$190
11
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$64,456
Cost:
$120,078
$27,586 820,982 $22,114 1,385 $14,756 2,407 $27,586
820,982
kWh
$22,114
1,385
kW-months/year
$14,756
2,407
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas