IAC logo
IAC Assessment: IC0015
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IC0015
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Illinois, Chicago
Assessment Year 2001
Principal Product Assembly of Drive Axels
NAICS n/a
SIC 3799 - Transportation Equipment, Nec
Sales $50,000,000-$100,000,000
# of Employees 245
Plant Area (Sq.Ft.) 160,590
Annual Production 5,000 Pieces
Production Hrs. Annual 5,100
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $116,799 2,899,462 kWh $0.04
Electricity Demand $103,389 8,368 kW-months/year $12.36
Electricity Fees $24,737 - $ -
Natural Gas $38,919 7,463 MMBtu $5.21
TOTAL ENERGY COSTS $312,836
RECOMMENDED SAVINGS* $630,248 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,796
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,962
Cost:
$1,500
$1,148 27,989 $814 66 - - - - - - - - - - - - $1,148
27,989
kWh
$814
66
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$26,503
Cost:
$92,040
$15,527 378,706 $10,976 888 - - - - - - - - - - - - $15,527
378,706
kWh
$10,976
888
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$522
Cost:
$1,677
$110 2,681 $45 4 - - - - - - $248 - - - $119 - $110
2,681
kWh
$45
4
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$248
-
$
-
-
$
$119
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,569
Cost:
$7,461
$903 22,020 $640 52 - - - - - - $26 - - - - - $903
22,020
kWh
$640
52
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$26
-
$
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,359
Cost:
$2,516
$1,196 29,163 $163 13 - - - - - - - - - - - - $1,196
29,163
kWh
$163
13
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$369
Cost:
$1,551
$138 3,367 $231 19 - - - - - - - - - - - - $138
3,367
kWh
$231
19
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$222
Cost:
$832
- - - - - - $222 43 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$222
43
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$652
Cost:
$2,670
- - - - - - $652 125 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$652
125
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$128
Cost:
$370
- - - - - - $128 25 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$128
25
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$162
Cost:
-
- - - - $162 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$162
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
11: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$28,000
Cost:
$5,300
- - - - - - - - $28,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$28,000
-
lb
-
-
$
-
-
$
-
-
$
12: 4.4470 AUTOMATE PAYROLL SYSTEM Savings:
$84,800
Cost:
$6,670
- - - - - - - - - - $69,800 - $15,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$69,800
-
$
$15,000
-
$
-
-
$
13: 4.4260 MODIFY WORKLOAD Savings:
$484,000
Cost:
$66,100
- - - - - - - - - - $480,000 - $4,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$480,000
-
$
$4,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$630,248
Cost:
$188,687
$19,022 463,926 $12,869 1,042 $162 - $1,002 193 $28,000 - $550,074 - $19,000 - $119 - $19,022
463,926
kWh
$12,869
1,042
kW-months/year
$162
-
$
$1,002
193
MMBtu
$28,000
-
lb
$550,074
-
$
$19,000
-
$
$119
-
$
TOTAL IMPLEMENTED Savings:
$33,796
Cost:
$19,286
$3,357 81,853 $1,662 135 $162 - $222 43 $28,000 - $274 - - - $119 - $3,357
81,853
kWh
$1,662
135
kW-months/year
$162
-
$
$222
43
MMBtu
$28,000
-
lb
$274
-
$
-
-
$
$119
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost