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IAC Assessment: IC0015
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IAC Assessment: IC0015
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IAC Center University of Illinois, Chicago
Assessment Year 2001
Principal Product Assembly of Drive Axels
NAICS n/a
SIC 3799 - Transportation Equipment, Nec
Sales $50,000,000-$100,000,000
# of Employees 245
Plant Area (Sq.Ft.) 160,590
Annual Production 5,000 Pieces
Production Hrs. Annual 5,100
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $116,799 2,899,462 kWh $0.04
Electricity Demand $103,389 8,368 kW-months/year $12.36
Electricity Fees $24,737 - $ -
Natural Gas $38,919 7,463 MMBtu $5.21
TOTAL ENERGY COSTS $312,836
RECOMMENDED SAVINGS* $630,248 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,796
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,962
Cost:
$1,500
$1,148 27,989 $814 66 - - - - - - - - - - - - $1,148
27,989
kWh
$814
66
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$26,503
Cost:
$92,040
$15,527 378,706 $10,976 888 - - - - - - - - - - - - $15,527
378,706
kWh
$10,976
888
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$522
Cost:
$1,677
$110 2,681 $45 4 - - - - - - $248 - - - $119 - $110
2,681
kWh
$45
4
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$248
-
$
-
-
$
$119
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,569
Cost:
$7,461
$903 22,020 $640 52 - - - - - - $26 - - - - - $903
22,020
kWh
$640
52
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$26
-
$
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,359
Cost:
$2,516
$1,196 29,163 $163 13 - - - - - - - - - - - - $1,196
29,163
kWh
$163
13
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$369
Cost:
$1,551
$138 3,367 $231 19 - - - - - - - - - - - - $138
3,367
kWh
$231
19
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$222
Cost:
$832
- - - - - - $222 43 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$222
43
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$652
Cost:
$2,670
- - - - - - $652 125 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$652
125
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$128
Cost:
$370
- - - - - - $128 25 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$128
25
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$162
Cost:
-
- - - - $162 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$162
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
11: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$28,000
Cost:
$5,300
- - - - - - - - $28,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$28,000
-
lb
-
-
$
-
-
$
-
-
$
12: 4.447 AUTOMATE PAYROLL SYSTEM Savings:
$84,800
Cost:
$6,670
- - - - - - - - - - $69,800 - $15,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$69,800
-
$
$15,000
-
$
-
-
$
13: 4.426 MODIFY WORKLOAD Savings:
$484,000
Cost:
$66,100
- - - - - - - - - - $480,000 - $4,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$480,000
-
$
$4,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$630,248
Cost:
$188,687
$19,022 463,926 $12,869 1,042 $162 - $1,002 193 $28,000 - $550,074 - $19,000 - $119 - $19,022
463,926
kWh
$12,869
1,042
kW-months/year
$162
-
$
$1,002
193
MMBtu
$28,000
-
lb
$550,074
-
$
$19,000
-
$
$119
-
$
TOTAL IMPLEMENTED Savings:
$33,796
Cost:
$19,286
$3,357 81,853 $1,662 135 $162 - $222 43 $28,000 - $274 - - - $119 - $3,357
81,853
kWh
$1,662
135
kW-months/year
$162
-
$
$222
43
MMBtu
$28,000
-
lb
$274
-
$
-
-
$
$119
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost