Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Illinois, Chicago |
|---|---|
| Assessment Year | 2001 |
| Principal Product | Brass and Ferrous Castings |
| NAICS | n/a |
| SIC | 3366 - Copper Foundries |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 149 |
| Plant Area (Sq.Ft.) | 87,100 |
| Annual Production | 3,500,000 Pounds |
| Production Hrs. Annual | 6,120 |
| Location (State) | IL |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $271,804 | 8,377,352 | kWh | $0.03 |
| Electricity Demand | $224,747 | 17,014 | kW-months/year | $13.21 |
| Electricity Fees | $58,001 | - | $ | - |
| Natural Gas | $62,174 | 6,724 | MMBtu | $9.25 |
| TOTAL ENERGY COSTS | $663,676 | |||
| RECOMMENDED SAVINGS* | $1,232,435 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $392,179 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | $ | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.1117 RELOCATE OVEN / FURNACE TO MORE EFFICIENT LOCATION |
Savings: $27,240 Cost: $6,825 |
$17,250 | 492,800 | $9,990 | 756 | - | - | - | - | - | - | - | - | - | - | - | - |
$17,250 492,800 kWh |
$9,990 756 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER |
Savings: $11,240 Cost: $3,280 |
- | - | $11,240 | 1,702 | - | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
$11,240 1,702 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING |
Savings: $7,403 Cost: $2,000 |
$7,403 | 56,136 | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$7,403 56,136 kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING |
Savings: $1,943 Cost: $4,000 |
$1,943 | 55,503 | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$1,943 55,503 kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $13,634 Cost: $4,300 |
$8,156 | 233,037 | $5,478 | 415 | - | - | - | - | - | - | - | - | - | - | - | - |
$8,156 233,037 kWh |
$5,478 415 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4321 UPGRADE OBSOLETE EQUIPMENT |
Savings: $9,500 Cost: $16,800 |
$5,670 | 162,000 | $3,830 | 290 | - | - | - | - | - | - | - | - | - | - | - | - |
$5,670 162,000 kWh |
$3,830 290 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $9,642 Cost: $32,917 |
$5,079 | 145,119 | $3,804 | 288 | - | - | - | - | $1,192 | - | - | - | - | - | $(-433) | - |
$5,079 145,119 kWh |
$3,804 288 kW-months/year |
- - MMBtu |
- - lb |
$1,192 - $ |
- - $ |
- - $ |
$(-433) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,811 Cost: $7,956 |
$682 | 19,476 | $1,101 | 83 | - | - | - | - | $29 | - | - | - | - | - | $(-1) | - |
$682 19,476 kWh |
$1,101 83 kW-months/year |
- - MMBtu |
- - lb |
$29 - $ |
- - $ |
- - $ |
$(-1) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,134 Cost: $945 |
$210 | 5,992 | $106 | 8 | - | - | - | - | $674 | - | - | - | - | - | $144 | - |
$210 5,992 kWh |
$106 8 kW-months/year |
- - MMBtu |
- - lb |
$674 - $ |
- - $ |
- - $ |
$144 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.6232 INSTALL SET-BACK TIMERS |
Savings: $4,823 Cost: $968 |
- | - | - | - | $4,823 | 522 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$4,823 522 MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.6232 INSTALL SET-BACK TIMERS |
Savings: $2,245 Cost: $1,741 |
- | - | - | - | $2,245 | 243 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$2,245 243 MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 3.5221 RECYCLE CASTING SAND |
Savings: $765,000 Cost: - |
- | - | - | - | - | - | $790,000 | - | - | - | - | - | $(-25,000) | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$790,000 - lb |
- - $ |
- - $ |
$(-25,000) - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 4.521 CLEAR AND RENT EXISTING SPACE |
Savings: $365,820 Cost: $3,920 |
- | - | - | - | - | - | - | - | - | - | $365,820 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
- - $ |
$365,820 - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 14: 4.423 MOVE PRODUCT USING MECHANICAL MEANS |
Savings: $11,000 Cost: $7,000 |
- | - | - | - | - | - | - | - | $11,000 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
$11,000 - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $1,232,435 Cost: $92,652 |
$46,393 | 1,170,063 | $35,549 | 3,542 | $7,068 | 765 | $790,000 | - | $12,895 | - | $365,820 | - | $(-25,000) | - | $(-290) | - | $46,393 1,170,063 kWh |
$35,549 3,542 kW-months/year |
$7,068 765 MMBtu |
$790,000 - lb |
$12,895 - $ |
$365,820 - $ |
$(-25,000) - $ |
$(-290) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $392,179 Cost: $16,906 |
$17,712 | 350,668 | $5,584 | 423 | $2,245 | 243 | - | - | $674 | - | $365,820 | - | - | - | $144 | - | $17,712 350,668 kWh |
$5,584 423 kW-months/year |
$2,245 243 MMBtu |
- - lb |
$674 - $ |
$365,820 - $ |
- - $ |
$144 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | $ | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||