IAC logo
IAC Assessment: IC0060
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IC0060
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Illinois, Chicago
Assessment Year 2003
Principal Product Surfactants for Detergents, etc
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $50,000,000-$100,000,000
# of Employees 115
Plant Area (Sq.Ft.) 1,132,560
Annual Production 119,000,000 Pounds
Production Hrs. Annual 7,344
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $485,432 9,577,325 kWh $0.05
Electricity Demand $55,676 15,509 kW-months/year $3.59
Electricity Fees $41,695 - $ -
Natural Gas $1,080,576 297,767 MMBtu $3.63
TOTAL ENERGY COSTS $1,754,589
RECOMMENDED SAVINGS* $470,450 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $361,521
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ Tgal
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$148,006
Cost:
$13,000
- - - - $137,447 40,307 - - - - - - $10,559 - -
-
kWh
-
-
kW-months/year
$137,447
40,307
MMBtu
-
-
$
-
-
$
-
-
$
$10,559
-
Tgal
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$8,832
Cost:
$13,240
- - - - $8,832 2,483 - - - - - - - - -
-
kWh
-
-
kW-months/year
$8,832
2,483
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,390
Cost:
$20,640
$7,678 139,605 $712 198 - - - - - - - - - - $7,678
139,605
kWh
$712
198
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
04: 2.2128 USE STEAM CONDENSATE FOR HOT WATER SUPPLY (NON-POTABLE) Savings:
$163,590
Cost:
$170,491
- - - - $97,629 27,454 - - - - - - $65,961 - -
-
kWh
-
-
kW-months/year
$97,629
27,454
MMBtu
-
-
$
-
-
$
-
-
$
$65,961
-
Tgal
05: 2.3321 USE STEAM PRESSURE REDUCTION TO GENERATE POWER Savings:
$92,294
Cost:
$190,000
$90,732 1,649,664 $8,271 2,304 $(-4,709) (-1,324) - - $(-2,000) - - - - - $90,732
1,649,664
kWh
$8,271
2,304
kW-months/year
$(-4,709)
(-1,324)
MMBtu
-
-
$
$(-2,000)
-
$
-
-
$
-
-
Tgal
06: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$9,196
Cost:
$22,867
$8,634 156,976 $562 157 - - - - - - - - - - $8,634
156,976
kWh
$562
157
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
07: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$11,372
Cost:
$5,850
- - - - $11,372 3,198 - - - - - - - - -
-
kWh
-
-
kW-months/year
$11,372
3,198
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
08: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$7,439
Cost:
$6,850
- - - - $7,439 2,092 - - - - - - - - -
-
kWh
-
-
kW-months/year
$7,439
2,092
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$17,626
Cost:
$13,998
- - - - $17,626 4,959 - - - - - - - - -
-
kWh
-
-
kW-months/year
$17,626
4,959
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,705
Cost:
$11,354
$2,808 51,026 $298 83 - - $96 - - - $503 - - - $2,808
51,026
kWh
$298
83
kW-months/year
-
-
MMBtu
$96
-
$
-
-
$
$503
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$470,450
Cost:
$468,290
$109,852 1,997,271 $9,843 2,742 $275,636 79,169 $96 - $(-2,000) - $503 - $76,520 - $109,852
1,997,271
kWh
$9,843
2,742
kW-months/year
$275,636
79,169
MMBtu
$96
-
$
$(-2,000)
-
$
$503
-
$
$76,520
-
Tgal
TOTAL IMPLEMENTED Savings:
$361,521
Cost:
$248,573
$10,486 190,631 $1,010 281 $272,906 78,401 $96 - - - $503 - $76,520 - $10,486
190,631
kWh
$1,010
281
kW-months/year
$272,906
78,401
MMBtu
$96
-
$
-
-
$
$503
-
$
$76,520
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption