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IAC Assessment: IC0062
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IAC Assessment: IC0062
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IAC Center University of Illinois, Chicago
Assessment Year 2003
Principal Product Asphalt Products, Roofing Coatings, Mineral Rubber
NAICS 324122 - Asphalt Shingle and Coating Materials Manufacturing
SIC 2952 - Asphalt Felts And Coatings
Sales $10,000,000-$50,000,000
# of Employees 30
Plant Area (Sq.Ft.) 110,000
Annual Production 200,000 Tons
Production Hrs. Annual 6,952
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $182,549 5,479,370 kWh $0.03
Electricity Demand $164,353 11,685 kW-months/year $14.07
Electricity Fees $25,595 - $ -
Natural Gas $1,294,849 342,949 MMBtu $3.78
TOTAL ENERGY COSTS $1,758,146
RECOMMENDED SAVINGS* $229,136 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $192,632
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,452
Cost:
$6,197
$1,870 45,671 $1,582 113 - - $1,870
45,671
kWh
$1,582
113
kW-months/year
-
-
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,779
Cost:
$14,546
$6,779 165,334 - - - - $6,779
165,334
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$3,105
Cost:
-
- - $3,105 221 - - -
-
kWh
$3,105
221
kW-months/year
-
-
MMBtu
04: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$8,560
Cost:
$5,280
- - - - $8,560 2,358 -
-
kWh
-
-
kW-months/year
$8,560
2,358
MMBtu
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$45,681
Cost:
$10,200
- - - - $45,681 12,584 -
-
kWh
-
-
kW-months/year
$45,681
12,584
MMBtu
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$20,526
Cost:
$21,542
- - - - $20,526 5,655 -
-
kWh
-
-
kW-months/year
$20,526
5,655
MMBtu
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$32,470
Cost:
$28,470
- - - - $32,470 8,945 -
-
kWh
-
-
kW-months/year
$32,470
8,945
MMBtu
08: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$75,511
Cost:
$20,000
- - - - $75,511 20,802 -
-
kWh
-
-
kW-months/year
$75,511
20,802
MMBtu
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$33,052
Cost:
$130,000
- - - - $33,052 9,105 -
-
kWh
-
-
kW-months/year
$33,052
9,105
MMBtu
TOTAL RECOMMENDED Savings:
$229,136
Cost:
$236,235
$8,649 211,005 $4,687 334 $215,800 59,449 $8,649
211,005
kWh
$4,687
334
kW-months/year
$215,800
59,449
MMBtu
TOTAL IMPLEMENTED Savings:
$192,632
Cost:
$100,038
$6,779 165,334 $3,105 221 $182,748 50,344 $6,779
165,334
kWh
$3,105
221
kW-months/year
$182,748
50,344
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas