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IAC Assessment: IC0071
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IAC Assessment: IC0071
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IAC Center University of Illinois, Chicago
Assessment Year 2003
Principal Product Insert Molding-Automotive
NAICS 334417 - Electronic Connector Manufacturing
SIC 3678 - Electronic Connectors
Sales $10,000,000-$50,000,000
# of Employees 370
Plant Area (Sq.Ft.) 82,125
Annual Production 40,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $442,020 7,100,639 kWh $0.06
Electricity Demand $57,194 16,114 kW-months/year $3.55
Electricity Fees $6,127 - $ -
Natural Gas $7,934 6,359 MMBtu $1.25
TOTAL ENERGY COSTS $513,275
RECOMMENDED SAVINGS* $54,011 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,470
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,267
Cost:
$44,109
$6,085 97,869 $871 248 $375 - $(-64) - $6,085
97,869
kWh
$871
248
kW-months/year
$375
-
$
$(-64)
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,851
Cost:
$32,696
$10,279 163,236 $1,190 327 $(-325) - $(-293) - $10,279
163,236
kWh
$1,190
327
kW-months/year
$(-325)
-
$
$(-293)
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,349
Cost:
$3,502
$749 11,984 $58 16 $248 - $294 - $749
11,984
kWh
$58
16
kW-months/year
$248
-
$
$294
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,423
Cost:
$5,201
$3,325 53,436 $98 28 - - - - $3,325
53,436
kWh
$98
28
kW-months/year
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,250
Cost:
$3,184
$3,810 61,032 $440 124 - - - - $3,810
61,032
kWh
$440
124
kW-months/year
-
-
$
-
-
$
06: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$5,367
Cost:
-
$5,367 85,902 - - - - - - $5,367
85,902
kWh
-
-
kW-months/year
-
-
$
-
-
$
07: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$553
Cost:
-
$553 8,893 - - - - - - $553
8,893
kWh
-
-
kW-months/year
-
-
$
-
-
$
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$11,135
Cost:
-
$9,980 158,405 $1,155 317 - - - - $9,980
158,405
kWh
$1,155
317
kW-months/year
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,477
Cost:
$5,700
$8,511 135,840 $966 271 - - - - $8,511
135,840
kWh
$966
271
kW-months/year
-
-
$
-
-
$
10: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$339
Cost:
$1,887
$339 5,430 - - - - - - $339
5,430
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$54,011
Cost:
$96,279
$48,998 782,027 $4,778 1,331 $298 - $(-63) - $48,998
782,027
kWh
$4,778
1,331
kW-months/year
$298
-
$
$(-63)
-
$
TOTAL IMPLEMENTED Savings:
$32,470
Cost:
$14,273
$29,309 467,486 $2,619 728 $248 - $294 - $29,309
467,486
kWh
$2,619
728
kW-months/year
$248
-
$
$294
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost