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IAC Assessment: IC0074
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IAC Assessment: IC0074
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IAC Center University of Illinois, Chicago
Assessment Year 2004
Principal Product Seasame Snacks, Rice Crackers and Chips
NAICS 311919 - Other Snack Food Manufacturing
SIC 2052 - Cookies And Crackers
Sales $10,000,000-$50,000,000
# of Employees 155
Plant Area (Sq.Ft.) 165,000
Annual Production 22,674,000 Pounds
Production Hrs. Annual 6,000
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $157,792 4,200,810 kWh $0.04
Electricity Demand $93,366 7,630 kW-months/year $12.24
Electricity Fees $17,673 - $ -
Natural Gas $645,815 133,900 MMBtu $4.82
TOTAL ENERGY COSTS $1,413,709
RECOMMENDED SAVINGS* $233,763 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,794
Cost:
$7,758
$1,552 37,838 $242 20 - - - - - - - - $1,552
37,838
kWh
$242
20
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,895
Cost:
$70,760
$12,785 311,808 $7,635 624 - - $(-1,149) - $(-376) - - - $12,785
311,808
kWh
$7,635
624
kW-months/year
-
-
MMBtu
$(-1,149)
-
$
$(-376)
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,256
Cost:
$2,700
$4,441 108,348 $1,815 148 - - - - - - - - $4,441
108,348
kWh
$1,815
148
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$220
Cost:
$176
$156 3,790 $64 5 - - - - - - - - $156
3,790
kWh
$64
5
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,097
Cost:
$10,730
$1,533 37,372 $1,214 99 - - $28 - $322 - - - $1,533
37,372
kWh
$1,214
99
kW-months/year
-
-
MMBtu
$28
-
$
$322
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$760
Cost:
$1,485
$121 2,944 $49 4 - - $251 - $339 - - - $121
2,944
kWh
$49
4
kW-months/year
-
-
MMBtu
$251
-
$
$339
-
$
-
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,823
Cost:
$4,884
- - - - $1,823 384 - - - - - - -
-
kWh
-
-
kW-months/year
$1,823
384
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$948
Cost:
$1,800
- - - - $948 199 - - - - - - -
-
kWh
-
-
kW-months/year
$948
199
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$3,159
Cost:
-
- - - - $3,159 665 - - - - - - -
-
kWh
-
-
kW-months/year
$3,159
665
MMBtu
-
-
$
-
-
$
-
-
$
10: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,339
Cost:
$6,228
- - - - $3,339 703 - - - - - - -
-
kWh
-
-
kW-months/year
$3,339
703
MMBtu
-
-
$
-
-
$
-
-
$
11: 2.2127 FLASH CONDENSATE TO PRODUCE LOWER PRESSURE STEAM Savings:
$9,828
Cost:
$496
- - - - $9,828 2,069 - - - - - - -
-
kWh
-
-
kW-months/year
$9,828
2,069
MMBtu
-
-
$
-
-
$
-
-
$
12: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$51,545
Cost:
$3,388
- - - - - - - - - - $51,545 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$51,545
-
$
13: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$132,099
Cost:
$886,943
$213,124 7,402 - - $(-81,025) (-11,618) - - - - - - $213,124
7,402
kWh
-
-
kW-months/year
$(-81,025)
(-11,618)
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$233,763
Cost:
$997,348
$233,712 509,502 $11,019 900 $(-61,928) (-7,598) $(-870) - $285 - $51,545 - $233,712
509,502
kWh
$11,019
900
kW-months/year
$(-61,928)
(-7,598)
MMBtu
$(-870)
-
$
$285
-
$
$51,545
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product