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IAC Assessment: IC0078
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IAC Assessment: IC0078
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IAC Center University of Illinois, Chicago
Assessment Year 2004
Principal Product Courrugate
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 200,540
Annual Production 564,000 Thousand Feet
Production Hrs. Annual 6,120
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $172,548 3,664,500 kWh $0.05
Electricity Demand $40,445 7,775 kW-months/year $5.20
Electricity Fees $38,193 - $ -
Natural Gas $228,671 32,710 MMBtu $6.99
TOTAL ENERGY COSTS $479,857
RECOMMENDED SAVINGS* $101,891 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
01: 2.2124 INSTALL DE-AERATOR IN PLACE OF CONDENSATE TANK Savings:
$41,155
Cost:
$96,800
- - - - - - $36,565 5,231 $4,590 410,681 - - -
-
kWh
-
-
kW-months/year
-
-
$
$36,565
5,231
MMBtu
$4,590
410,681
Tgal
-
-
$
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,540
Cost:
$2,212
- - - - - - $1,540 220 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,540
220
MMBtu
-
-
Tgal
-
-
$
03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$9,520
Cost:
$33,750
- - - - - - $9,520 1,362 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$9,520
1,362
MMBtu
-
-
Tgal
-
-
$
04: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,992
Cost:
-
- - - - - - $1,992 285 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,992
285
MMBtu
-
-
Tgal
-
-
$
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$7,304
Cost:
$900
- - - - - - $7,304 1,045 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,304
1,045
MMBtu
-
-
Tgal
-
-
$
06: 2.6126 KEEP SOLID FUELS / RAW MATERIALS DRY Savings:
$1,999
Cost:
$11,950
- - - - - - $1,999 286 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,999
286
MMBtu
-
-
Tgal
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,790
Cost:
$1,700
$1,466 27,114 $257 49 $67 - - - - - - - $1,466
27,114
kWh
$257
49
kW-months/year
$67
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$222
Cost:
$75
$213 3,947 - - $9 - - - - - - - $213
3,947
kWh
-
-
kW-months/year
$9
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$29,026
Cost:
$142,221
$30,640 567,369 $6,045 1,162 $1,369 - - - - - $(-9,028) - $30,640
567,369
kWh
$6,045
1,162
kW-months/year
$1,369
-
$
-
-
MMBtu
-
-
Tgal
$(-9,028)
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$689
Cost:
$1,252
$146 2,698 $19 4 $6 - - - - - $518 - $146
2,698
kWh
$19
4
kW-months/year
$6
-
$
-
-
MMBtu
-
-
Tgal
$518
-
$
11: 2.6126 KEEP SOLID FUELS / RAW MATERIALS DRY Savings:
$819
Cost:
$920
$784 14,516 - - $35 - - - - - - - $784
14,516
kWh
-
-
kW-months/year
$35
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
12: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,626
Cost:
$955
$1,284 23,770 $285 55 $57 - - - - - - - $1,284
23,770
kWh
$285
55
kW-months/year
$57
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
13: 2.6126 KEEP SOLID FUELS / RAW MATERIALS DRY Savings:
$260
Cost:
-
$88 1,723 $168 32 $4 - - - - - - - $88
1,723
kWh
$168
32
kW-months/year
$4
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
14: 2.6126 KEEP SOLID FUELS / RAW MATERIALS DRY Savings:
$3,949
Cost:
$750
$1,124 20,808 - - $106 - $2,719 389 - - - - $1,124
20,808
kWh
-
-
kW-months/year
$106
-
$
$2,719
389
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$101,891
Cost:
$293,485
$35,745 661,945 $6,774 1,302 $1,653 - $61,639 8,818 $4,590 410,681 $(-8,510) - $35,745
661,945
kWh
$6,774
1,302
kW-months/year
$1,653
-
$
$61,639
8,818
MMBtu
$4,590
410,681
Tgal
$(-8,510)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes