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IAC Assessment: IC0087
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IAC Assessment: IC0087
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IAC Center University of Illinois, Chicago
Assessment Year 2004
Principal Product photo, pharmaceutical and good grade gelatine
NAICS 325510 - Paint and Coating Manufacturing
SIC 2899 - Chemical Preparations, Nec
Sales $10,000,000-$50,000,000
# of Employees 72
Plant Area (Sq.Ft.) 200,000
Annual Production 8,200,000 Pounds
Production Hrs. Annual 8,592
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $344,743 10,483,713 kWh $0.03
Electricity Demand $144,617 17,426 kW-months/year $8.30
Electricity Fees $174,683 - $ -
Natural Gas $1,401,734 244,220 MMBtu $5.74
TOTAL ENERGY COSTS $2,065,777
RECOMMENDED SAVINGS* $732,921 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $304,849
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ Tgal
01: 2.2127 FLASH CONDENSATE TO PRODUCE LOWER PRESSURE STEAM Savings:
$210,887
Cost:
$2,078
- - - - $195,613 32,427 - - - - - - $15,274 - -
-
kWh
-
-
kW-months/year
$195,613
32,427
MMBtu
-
-
$
-
-
$
-
-
$
$15,274
-
Tgal
02: 2.2191 SUBSTITUTE HOT PROCESS FLUIDS FOR STEAM Savings:
$135,849
Cost:
$18,578
- - - - $135,849 23,667 - - - - - - - - -
-
kWh
-
-
kW-months/year
$135,849
23,667
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
03: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$216,557
Cost:
$4,311
$(-1,998) (-45,402) $(-523) (-63) $215,411 37,528 - - - - $3,667 - - - $(-1,998)
(-45,402)
kWh
$(-523)
(-63)
kW-months/year
$215,411
37,528
MMBtu
-
-
$
-
-
$
$3,667
-
$
-
-
Tgal
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$43,578
Cost:
$6,900
- - - - $43,578 7,591 - - - - - - - - -
-
kWh
-
-
kW-months/year
$43,578
7,591
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
05: 2.3321 USE STEAM PRESSURE REDUCTION TO GENERATE POWER Savings:
$53,985
Cost:
$1,560
$39,949 1,997,265 $22,709 2,736 - - $(-8,673) - - - - - - - $39,949
1,997,265
kWh
$22,709
2,736
kW-months/year
-
-
MMBtu
$(-8,673)
-
$
-
-
$
-
-
$
-
-
Tgal
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$14,571
Cost:
$8,465
$(-4,266) (-96,947) $(-1,104) (-133) $19,941 3,474 - - - - - - - - $(-4,266)
(-96,947)
kWh
$(-1,104)
(-133)
kW-months/year
$19,941
3,474
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$28,383
Cost:
$56,925
- - - - $28,383 4,945 - - - - - - - - -
-
kWh
-
-
kW-months/year
$28,383
4,945
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
08: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$4,114
Cost:
$609,500
$2,280 51,822 $1,834 221 - - - - - - - - - - $2,280
51,822
kWh
$1,834
221
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,613
Cost:
$104,650
$11,566 262,859 $3,047 367 - - - - - - - - - - $11,566
262,859
kWh
$3,047
367
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,168
Cost:
$79,350
$924 21,024 $244 29 - - - - - - - - - - $924
21,024
kWh
$244
29
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
11: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$8,624
Cost:
$332,143
$5,401 122,646 $1,795 216 - - - - $859 - $569 - - - $5,401
122,646
kWh
$1,795
216
kW-months/year
-
-
MMBtu
-
-
$
$859
-
$
$569
-
$
-
-
Tgal
12: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$592
Cost:
$174,800
$255 5,125 $59 7 - - - - $114 - $164 - - - $255
5,125
kWh
$59
7
kW-months/year
-
-
MMBtu
-
-
$
$114
-
$
$164
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$732,921
Cost:
$1,399,260
$54,111 2,318,392 $28,061 3,380 $638,775 109,632 $(-8,673) - $973 - $4,400 - $15,274 - $54,111
2,318,392
kWh
$28,061
3,380
kW-months/year
$638,775
109,632
MMBtu
$(-8,673)
-
$
$973
-
$
$4,400
-
$
$15,274
-
Tgal
TOTAL IMPLEMENTED Savings:
$304,849
Cost:
$330,751
$(-5,085) (-116,200) $(-1,324) (-160) $307,313 53,538 - - $114 - $3,831 - - - $(-5,085)
(-116,200)
kWh
$(-1,324)
(-160)
kW-months/year
$307,313
53,538
MMBtu
-
-
$
$114
-
$
$3,831
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption