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IAC Assessment: IC0092
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IC0092
IAC Center University of Illinois, Chicago
Assessment Year 2004
Principal Product Powedered Metal Automotive Parts
NAICS 332117 - Powder Metallurgy Part Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 260
Plant Area (Sq.Ft.) 125,000
Annual Production 15,000,000 Pieces
Production Hrs. Annual 8,520
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $290,767 10,459,800 kWh $0.03
Electricity Demand $160,790 18,697 kW-months/year $8.60
Electricity Fees $43,823 - $ -
Natural Gas $818,129 148,103 MMBtu $5.52
TOTAL ENERGY COSTS $1,313,509
RECOMMENDED SAVINGS* $55,569 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$4,234
Cost:
$30
- - - - $4,234 767 - - - - -
-
kWh
-
-
kW-months/year
$4,234
767
MMBtu
-
-
$
-
-
$
02: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$2,325
Cost:
-
$2,187 68,343 $138 16 - - - - - - $2,187
68,343
kWh
$138
16
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$28,152
Cost:
$6,700
$20,422 638,198 $7,730 899 - - - - - - $20,422
638,198
kWh
$7,730
899
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$900
Cost:
$2,340
$651 20,339 $249 29 - - - - - - $651
20,339
kWh
$249
29
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,634
Cost:
-
$2,295 71,803 $867 101 - - $1,472 - - - $2,295
71,803
kWh
$867
101
kW-months/year
-
-
MMBtu
$1,472
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,783
Cost:
$17,315
$3,470 108,449 $1,313 153 - - - - - - $3,470
108,449
kWh
$1,313
153
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$487
Cost:
$1,544
$165 5,161 $61 7 - - $97 - $164 - $165
5,161
kWh
$61
7
kW-months/year
-
-
MMBtu
$97
-
$
$164
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,120
Cost:
$3,002
$972 30,416 $148 17 - - - - - - $972
30,416
kWh
$148
17
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,934
Cost:
$38,438
$4,056 126,639 $1,844 214 - - $657 - $2,377 - $4,056
126,639
kWh
$1,844
214
kW-months/year
-
-
MMBtu
$657
-
$
$2,377
-
$
TOTAL RECOMMENDED Savings:
$55,569
Cost:
$69,369
$34,218 1,069,348 $12,350 1,436 $4,234 767 $2,226 - $2,541 - $34,218
1,069,348
kWh
$12,350
1,436
kW-months/year
$4,234
767
MMBtu
$2,226
-
$
$2,541
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes