IAC logo
IAC Assessment: IC0096
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IC0096
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Illinois, Chicago
Assessment Year 2005
Principal Product Breading and Dry Mix Batter
NAICS 311812 - Commercial Bakeries
SIC 2051 - Bread, Cake, And Related Products
Sales $10,000,000-$50,000,000
# of Employees 126
Plant Area (Sq.Ft.) 113,820
Annual Production 150,000,000 Pounds
Production Hrs. Annual 5,856
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $213,597 4,568,062 kWh $0.05
Electricity Demand $116,346 9,581 kW-months/year $12.14
Electricity Fees $942 - $ -
Natural Gas $252,288 38,242 MMBtu $6.60
TOTAL ENERGY COSTS $600,528
RECOMMENDED SAVINGS* $110,694 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $87,279
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$37,627
Cost:
$38,000
- - - - $37,627 5,701 - - - - -
-
kWh
-
-
kW-months/year
$37,627
5,701
MMBtu
-
-
$
-
-
$
02: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$14,724
Cost:
$46,000
$(-616) (-13,106) $(-328) (-27) $15,668 2,374 - - - - $(-616)
(-13,106)
kWh
$(-328)
(-27)
kW-months/year
$15,668
2,374
MMBtu
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$23,508
Cost:
$21,704
- - - - $23,508 3,563 - - - - -
-
kWh
-
-
kW-months/year
$23,508
3,563
MMBtu
-
-
$
-
-
$
04: 2.2153 CLOSE OFF UNNEEDED STEAM LINES Savings:
$2,614
Cost:
$952
- - - - $2,614 396 - - - - -
-
kWh
-
-
kW-months/year
$2,614
396
MMBtu
-
-
$
-
-
$
05: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$4,798
Cost:
$24,000
- - - - $4,798 727 - - - - -
-
kWh
-
-
kW-months/year
$4,798
727
MMBtu
-
-
$
-
-
$
06: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$3,478
Cost:
$2,371
- - - - $3,478 527 - - - - -
-
kWh
-
-
kW-months/year
$3,478
527
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,476
Cost:
$1,700
$4,838 102,937 $1,638 135 - - - - - - $4,838
102,937
kWh
$1,638
135
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$146
Cost:
-
$146 3,107 - - - - - - - - $146
3,107
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,250
Cost:
-
$837 17,804 $413 34 - - - - - - $837
17,804
kWh
$413
34
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$140
Cost:
$430
$92 1,950 $48 4 - - - - - - $92
1,950
kWh
$48
4
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,209
Cost:
$4,715
$796 16,942 $413 34 - - - - - - $796
16,942
kWh
$413
34
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$10,971
Cost:
$34,362
$7,166 152,493 $3,805 314 - - - - - - $7,166
152,493
kWh
$3,805
314
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,009
Cost:
$5,073
$1,513 32,179 $1,119 92 - - $75 - $302 - $1,513
32,179
kWh
$1,119
92
kW-months/year
-
-
MMBtu
$75
-
$
$302
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$744
Cost:
$781
$121 2,565 $48 4 - - $191 - $384 - $121
2,565
kWh
$48
4
kW-months/year
-
-
MMBtu
$191
-
$
$384
-
$
TOTAL RECOMMENDED Savings:
$110,694
Cost:
$180,088
$14,893 316,871 $7,156 590 $87,693 13,288 $266 - $686 - $14,893
316,871
kWh
$7,156
590
kW-months/year
$87,693
13,288
MMBtu
$266
-
$
$686
-
$
TOTAL IMPLEMENTED Savings:
$87,279
Cost:
$103,804
$13,783 293,283 $6,269 517 $67,227 10,187 - - - - $13,783
293,283
kWh
$6,269
517
kW-months/year
$67,227
10,187
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost