Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Illinois, Chicago |
|---|---|
| Assessment Year | 2005 |
| Principal Product | Forged Spur Gear Blanks and Forged Net Bevel Gears |
| NAICS | 332111 - Iron and Steel Forging |
| SIC | 3246 - |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 105 |
| Plant Area (Sq.Ft.) | 164,855 |
| Annual Production | 4,200,000 Pieces |
| Production Hrs. Annual | 7,416 |
| Location (State) | IN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,142,380 | 20,927,390 | kWh | $0.05 |
| Electricity Demand | $466,228 | 55,376 | kW-months/year | $8.42 |
| Electricity Fees | $5,556 | - | $ | - |
| Natural Gas | $179,371 | 22,134 | MMBtu | $8.10 |
| TOTAL ENERGY COSTS | $1,793,535 | |||
| RECOMMENDED SAVINGS* | $114,995 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $96,070 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA |
Savings: $25,653 Cost: $1,200 |
- | - | - | - | $25,653 | 3,167 | - | - | - | - |
- - kWh |
- - kW-months/year |
$25,653 3,167 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS |
Savings: $1,264 Cost: $100 |
- | - | - | - | $1,264 | 156 | - | - | - | - |
- - kWh |
- - kW-months/year |
$1,264 156 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER |
Savings: $18,925 Cost: $50,000 |
- | - | $18,925 | 2,248 | - | - | - | - | - | - |
- - kWh |
$18,925 2,248 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $22,421 Cost: $119,810 |
$17,967 | 326,521 | $4,454 | 529 | - | - | - | - | - | - |
$17,967 326,521 kWh |
$4,454 529 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
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| 05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $2,110 Cost: - |
$1,688 | 30,676 | $422 | 50 | - | - | - | - | - | - |
$1,688 30,676 kWh |
$422 50 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $13,948 Cost: $2,100 |
$12,412 | 225,722 | $1,536 | 183 | - | - | - | - | - | - |
$12,412 225,722 kWh |
$1,536 183 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,510 Cost: - |
$1,207 | 21,947 | $303 | 36 | - | - | - | - | - | - |
$1,207 21,947 kWh |
$303 36 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $24,843 Cost: $107,641 |
$19,571 | 355,815 | $5,272 | 626 | - | - | - | - | - | - |
$19,571 355,815 kWh |
$5,272 626 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $3,662 Cost: $13,166 |
$1,989 | 36,159 | $993 | 118 | - | - | $112 | - | $568 | - |
$1,989 36,159 kWh |
$993 118 kW-months/year |
- - MMBtu |
$112 - $ |
$568 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $659 Cost: $800 |
$303 | 5,505 | $67 | 8 | - | - | $92 | - | $197 | - |
$303 5,505 kWh |
$67 8 kW-months/year |
- - MMBtu |
$92 - $ |
$197 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $114,995 Cost: $294,817 |
$55,137 | 1,002,345 | $31,972 | 3,798 | $26,917 | 3,323 | $204 | - | $765 | - | $55,137 1,002,345 kWh |
$31,972 3,798 kW-months/year |
$26,917 3,323 MMBtu |
$204 - $ |
$765 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $96,070 Cost: $244,817 |
$55,137 | 1,002,345 | $13,047 | 1,550 | $26,917 | 3,323 | $204 | - | $765 | - | $55,137 1,002,345 kWh |
$13,047 1,550 kW-months/year |
$26,917 3,323 MMBtu |
$204 - $ |
$765 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||