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IAC Assessment: IC0110
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IAC Assessment: IC0110
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IAC Center University of Illinois, Chicago
Assessment Year 2005
Principal Product Fruit Juice and Sauce
NAICS 311421 - Fruit and Vegetable Canning
SIC 2033 - Canned Fruits And Vegetables
Sales $10,000,000-$50,000,000
# of Employees 265
Plant Area (Sq.Ft.) 404,209
Annual Production 50,000,000 Pounds
Production Hrs. Annual 8,496
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $775,048 23,637,148 kWh $0.03
Electricity Demand $439,035 44,397 kW-months/year $9.89
Electricity Fees $7,690 - $ -
Natural Gas $1,433,206 205,858 MMBtu $6.96
TOTAL ENERGY COSTS $2,654,979
RECOMMENDED SAVINGS* $279,841 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $192,777
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.1392 REPLACE PURCHASED STEAM WITH OTHER ENERGY SOURCE Savings:
$106,617
Cost:
$213,420
- - - - $106,012 15,123 - - - - $605 - -
-
kWh
-
-
kW-months/year
$106,012
15,123
MMBtu
-
-
$
-
-
$
$605
-
Tgal
02: 2.2191 SUBSTITUTE HOT PROCESS FLUIDS FOR STEAM Savings:
$79,621
Cost:
$634,572
- - - - $74,621 10,645 - - - - $5,000 - -
-
kWh
-
-
kW-months/year
$74,621
10,645
MMBtu
-
-
$
-
-
$
$5,000
-
Tgal
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$29,831
Cost:
$1,638
- - - - $29,232 4,170 - - - - $599 - -
-
kWh
-
-
kW-months/year
$29,232
4,170
MMBtu
-
-
$
-
-
$
$599
-
Tgal
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$6,051
Cost:
$400
- - - - $5,689 803 - - - - $362 - -
-
kWh
-
-
kW-months/year
$5,689
803
MMBtu
-
-
$
-
-
$
$362
-
Tgal
05: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$13,789
Cost:
$3,500
- - - - $13,789 1,967 - - - - - - -
-
kWh
-
-
kW-months/year
$13,789
1,967
MMBtu
-
-
$
-
-
$
-
-
Tgal
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,956
Cost:
-
- - - - $4,956 707 - - - - - - -
-
kWh
-
-
kW-months/year
$4,956
707
MMBtu
-
-
$
-
-
$
-
-
Tgal
07: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$7,443
Cost:
$15,000
$5,249 159,055 $2,194 222 - - - - - - - - $5,249
159,055
kWh
$2,194
222
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$13,904
Cost:
$70,000
- - $13,904 - - - - - - - - - -
-
kWh
$13,904
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$17,156
Cost:
$81,881
$11,489 348,192 $5,667 573 - - - - - - - - $11,489
348,192
kWh
$5,667
573
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$473
Cost:
$3,388
$211 6,401 $156 16 - - $19 - $87 - - - $211
6,401
kWh
$156
16
kW-months/year
-
-
MMBtu
$19
-
$
$87
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$279,841
Cost:
$1,023,799
$16,949 513,648 $21,921 811 $234,299 33,415 $19 - $87 - $6,566 - $16,949
513,648
kWh
$21,921
811
kW-months/year
$234,299
33,415
MMBtu
$19
-
$
$87
-
$
$6,566
-
Tgal
TOTAL IMPLEMENTED Savings:
$192,777
Cost:
$374,227
$11,700 354,593 $19,727 589 $159,678 22,770 $19 - $87 - $1,566 - $11,700
354,593
kWh
$19,727
589
kW-months/year
$159,678
22,770
MMBtu
$19
-
$
$87
-
$
$1,566
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption