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IAC Assessment: IC0121
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IAC Assessment: IC0121
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IAC Center University of Illinois, Chicago
Assessment Year 2006
Principal Product bakery ingredients
NAICS 311812 - Commercial Bakeries
SIC 2051 - Bread, Cake, And Related Products
Sales $50,000,000-$100,000,000
# of Employees 95
Plant Area (Sq.Ft.) 167,700
Annual Production 70,000,000 Pounds
Production Hrs. Annual 4,040
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $113,859 2,989,540 kWh $0.04
Electricity Demand $81,266 6,642 kW-months/year $12.24
Electricity Fees $1,317 - $ -
Natural Gas $530,499 57,235 MMBtu $9.27
TOTAL ENERGY COSTS $853,202
RECOMMENDED SAVINGS* $88,038 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,650
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$17,152
Cost:
$4,984
- - - - $17,152 1,856 - - - - - - -
-
kWh
-
-
kW-months/year
$17,152
1,856
MMBtu
-
-
$
-
-
$
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,664
Cost:
$700
$2,664 70,119 - - - - - - - - - - $2,664
70,119
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$8,928
Cost:
$9,302
$2,695 70,935 $6,233 510 - - - - - - - - $2,695
70,935
kWh
$6,233
510
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
04: 2.1222 INSTALL TURBULATORS Savings:
$7,715
Cost:
$23,253
- - - - $7,715 835 - - - - - - -
-
kWh
-
-
kW-months/year
$7,715
835
MMBtu
-
-
$
-
-
$
-
-
Tgal
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$20,185
Cost:
$115,000
$(-3,403) (-89,544) $(-3,023) (-247) $26,611 2,880 - - - - - - $(-3,403)
(-89,544)
kWh
$(-3,023)
(-247)
kW-months/year
$26,611
2,880
MMBtu
-
-
$
-
-
$
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$440
Cost:
$1,664
$110 2,891 $48 4 - - $103 - $179 - - - $110
2,891
kWh
$48
4
kW-months/year
-
-
MMBtu
$103
-
$
$179
-
$
-
-
Tgal
07: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$18,627
Cost:
$88,113
- - - - $8,935 967 - - - - $9,692 - -
-
kWh
-
-
kW-months/year
$8,935
967
MMBtu
-
-
$
-
-
$
$9,692
-
Tgal
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,394
Cost:
$27,491
$2,329 61,266 $2,065 169 - - - - - - - - $2,329
61,266
kWh
$2,065
169
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
09: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$7,933
Cost:
$89,400
$3,203 84,298 $2,730 233 - - $2,000 - - - - - $3,203
84,298
kWh
$2,730
233
kW-months/year
-
-
MMBtu
$2,000
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$88,038
Cost:
$359,907
$7,598 199,965 $8,053 669 $60,413 6,538 $2,103 - $179 - $9,692 - $7,598
199,965
kWh
$8,053
669
kW-months/year
$60,413
6,538
MMBtu
$2,103
-
$
$179
-
$
$9,692
-
Tgal
TOTAL IMPLEMENTED Savings:
$24,650
Cost:
$34,839
$5,103 134,276 $2,113 173 $17,152 1,856 $103 - $179 - - - $5,103
134,276
kWh
$2,113
173
kW-months/year
$17,152
1,856
MMBtu
$103
-
$
$179
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption