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IAC Assessment: IC0127
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IAC Assessment: IC0127
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IAC Center University of Illinois, Chicago
Assessment Year 2007
Principal Product Pork Products
NAICS 311612 - Meat Processed from Carcasses
SIC 2013 - Sausages And Other Prepared Meats
Sales $50,000,000-$100,000,000
# of Employees 226
Plant Area (Sq.Ft.) 155,000
Annual Production 80,000,000 Pounds
Production Hrs. Annual 3,336
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $490,959 12,934,592 kWh $0.04
Electricity Demand $232,001 25,758 kW-months/year $9.01
Natural Gas $726,849 74,076 MMBtu $9.81
TOTAL ENERGY COSTS $1,449,809
RECOMMENDED SAVINGS* $103,349 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $103,349
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
01: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$14,659
Cost:
-
- - - - - - $14,659 1,505 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$14,659
1,505
MMBtu
-
-
Tgal
-
-
$
02: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$800
Cost:
$440
$(-1,656) (-43,580) $(-1,216) (-135) - - - - $3,672 150,165 - - $(-1,656)
(-43,580)
kWh
$(-1,216)
(-135)
kW-months/year
-
-
$
-
-
MMBtu
$3,672
150,165
Tgal
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,063
Cost:
$51,889
$5,994 157,749 $3,069 341 - - - - - - - - $5,994
157,749
kWh
$3,069
341
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$120
Cost:
$1,026
$120 3,149 - - - - - - - - - - $120
3,149
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$36,459
Cost:
-
- - - - $36,459 - - - - - - - -
-
kWh
-
-
kW-months/year
$36,459
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,336
Cost:
$20,976
$2,720 71,582 $1,379 153 - - - - - - $237 - $2,720
71,582
kWh
$1,379
153
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$237
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,818
Cost:
$886
- - - - - - $3,818 392 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,818
392
MMBtu
-
-
Tgal
-
-
$
08: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,137
Cost:
$1,000
- - - - - - $2,092 215 $45 17,469 - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,092
215
MMBtu
$45
17,469
Tgal
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$9,282
Cost:
-
- - - - - - $9,282 953 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$9,282
953
MMBtu
-
-
Tgal
-
-
$
10: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$22,675
Cost:
$50,711
- - - - - - $22,675 2,328 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$22,675
2,328
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$103,349
Cost:
$126,928
$7,178 188,900 $3,232 359 $36,459 - $52,526 5,393 $3,717 167,634 $237 - $7,178
188,900
kWh
$3,232
359
kW-months/year
$36,459
-
$
$52,526
5,393
MMBtu
$3,717
167,634
Tgal
$237
-
$
TOTAL IMPLEMENTED Savings:
$103,349
Cost:
$126,928
$7,178 188,900 $3,232 359 $36,459 - $52,526 5,393 $3,717 167,634 $237 - $7,178
188,900
kWh
$3,232
359
kW-months/year
$36,459
-
$
$52,526
5,393
MMBtu
$3,717
167,634
Tgal
$237
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Ancillary Material Cost