Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Illinois, Chicago |
|---|---|
| Assessment Year | 2007 |
| Principal Product | Grey and ductile iron castings |
| NAICS | 331511 - Iron Foundries |
| SIC | 3321 - Gray And Ductile Iron Foundries |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 132 |
| Plant Area (Sq.Ft.) | 63,135 |
| Annual Production | 21,835,000 Pounds |
| Production Hrs. Annual | 6,048 |
| Location (State) | WI |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $461,522 | 10,904,136 | kWh | $0.04 |
| Electricity Demand | $172,379 | 68,637 | kW-months/year | $2.51 |
| Natural Gas | $374,063 | 34,161 | MMBtu | $10.95 |
| TOTAL ENERGY COSTS | $1,007,964 | |||
| RECOMMENDED SAVINGS* | $242,523 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $72,382 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Solid Waste (non-haz) | Personnel Changes | Ancillary Material Cost | Increase in Production | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Solid Waste (non-haz) | Personnel Changes | Ancillary Material Cost | Increase in Production | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | lb | $ | $ | $ | $ | $ | % | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $15,654 Cost: $1,710 |
$15,654 | 372,697 | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$15,654 372,697 kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $10,523 Cost: $6,000 |
- | - | - | - | $10,523 | 961 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$10,523 961 MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER |
Savings: $25,162 Cost: $21,540 |
$(-853) | (-20,303) | $(-196) | (-78) | - | - | $26,831 | 17,887,523 | - | - | - | - | $(-620) | - | - | - |
$(-853) (-20,303) kWh |
$(-196) (-78) kW-months/year |
- - MMBtu |
$26,831 17,887,523 Tgal |
- - lb |
- - $ |
$(-620) - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 3.5222 USE SAND FOR OTHER PURPOSES (EG CONSTRUCTION FILL, COVER FOR MUNICIPAL LANDFILLS) |
Savings: $103,122 Cost: $9,600 |
- | - | - | - | - | - | - | - | $103,122 | 21,131,532 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
$103,122 21,131,532 lb |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.6222 USE DRYING OVEN (BATCH TYPE) ON ALTERNATE DAYS OR OTHER OPTIMUM SCHEDULE TO RUN EQUIPMENT WITH FULL LOADS |
Savings: $44,610 Cost: - |
- | - | - | - | $44,610 | 4,074 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$44,610 4,074 MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 4.424 IMPROVE SPACE COMFORT CONDITIONING |
Savings: $11,886 Cost: $10,408 |
- | - | - | - | - | - | - | - | - | - | - | - | - | - | $11,886 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
$11,886 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT |
Savings: $21,900 Cost: $5,883 |
- | - | - | - | $21,900 | 2,000 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$21,900 2,000 MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,566 Cost: $11,407 |
$1,022 | 24,320 | $169 | 67 | - | - | - | - | - | - | $144 | - | $231 | - | - | - |
$1,022 24,320 kWh |
$169 67 kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
$144 - $ |
$231 - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $249 Cost: $260 |
$70 | 1,664 | $5 | 2 | - | - | - | - | - | - | $109 | - | $65 | - | - | - |
$70 1,664 kWh |
$5 2 kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
$109 - $ |
$65 - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $7,851 Cost: $30,665 |
$6,871 | 163,672 | $980 | 385 | - | - | - | - | - | - | - | - | - | - | - | - |
$6,871 163,672 kWh |
$980 385 kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $242,523 Cost: $97,473 |
$22,764 | 542,050 | $958 | 376 | $77,033 | 7,035 | $26,831 | 17,887,523 | $103,122 | 21,131,532 | $253 | - | $(-324) | - | $11,886 | - | $22,764 542,050 kWh |
$958 376 kW-months/year |
$77,033 7,035 MMBtu |
$26,831 17,887,523 Tgal |
$103,122 21,131,532 lb |
$253 - $ |
$(-324) - $ |
$11,886 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $72,382 Cost: $71,465 |
$22,764 | 542,050 | $958 | 376 | $21,900 | 2,000 | $26,831 | 17,887,523 | - | - | $253 | - | $(-324) | - | - | - | $22,764 542,050 kWh |
$958 376 kW-months/year |
$21,900 2,000 MMBtu |
$26,831 17,887,523 Tgal |
- - lb |
$253 - $ |
$(-324) - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | lb | $ | $ | $ | $ | $ | % | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Solid Waste (non-haz) | Personnel Changes | Ancillary Material Cost | Increase in Production | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Solid Waste (non-haz) | Personnel Changes | Ancillary Material Cost | Increase in Production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||