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IAC Assessment: IC0139
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IAC Assessment: IC0139
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IAC Center University of Illinois, Chicago
Assessment Year 2008
Principal Product Automotive Fasteners
NAICS 332722 - Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $10,000,000-$50,000,000
# of Employees 152
Plant Area (Sq.Ft.) 141,106
Annual Production 240,000,000 Pieces
Production Hrs. Annual 6,600
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $153,052 5,789,938 kWh $0.03
Electricity Demand $214,396 18,104 kW-months/year $11.84
Natural Gas $163,082 17,599 MMBtu $9.27
TOTAL ENERGY COSTS $530,530
RECOMMENDED SAVINGS* $70,836 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,939
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,308
Cost:
$2,645
$2,308 88,624 - - - - - - - - - - $2,308
88,624
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,407
Cost:
$3,105
$768 29,542 $639 54 - - - - - - - - $768
29,542
kWh
$639
54
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$22,414
Cost:
$12,440
$3,518 135,300 $18,896 1,596 - - - - - - - - $3,518
135,300
kWh
$18,896
1,596
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,435
Cost:
$15,346
$1,542 59,253 $2,241 189 - - - - - - $652 - $1,542
59,253
kWh
$2,241
189
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$652
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$811
Cost:
$211
$227 8,732 $189 16 - - - - $388 - $7 - $227
8,732
kWh
$189
16
kW-months/year
-
-
MMBtu
-
-
gal
$388
-
$
$7
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,834
Cost:
$4,703
$837 32,107 $997 84 - - - - - - - - $837
32,107
kWh
$997
84
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,058
Cost:
$103,849
$11,338 436,062 $9,389 793 - - - - $(-48) - $(-1,621) - $11,338
436,062
kWh
$9,389
793
kW-months/year
-
-
MMBtu
-
-
gal
$(-48)
-
$
$(-1,621)
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,303
Cost:
$6,227
$1,096 42,128 $1,207 102 - - - - - - - - $1,096
42,128
kWh
$1,207
102
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
09: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$92
Cost:
$269
$21 800 $71 6 - - - - - - - - $21
800
kWh
$71
6
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,623
Cost:
$1,416
- - - - $2,623 283 - - - - - - -
-
kWh
-
-
kW-months/year
$2,623
283
MMBtu
-
-
gal
-
-
$
-
-
$
11: 2.1333 CONVERT COMBUSTION EQUIPMENT TO BURN OIL Savings:
$7,860
Cost:
$23,865
- - - - $6,804 734 $1,056 4,401 - - - - -
-
kWh
-
-
kW-months/year
$6,804
734
MMBtu
$1,056
4,401
gal
-
-
$
-
-
$
12: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$4,079
Cost:
-
- - - - $4,079 440 - - - - - - -
-
kWh
-
-
kW-months/year
$4,079
440
MMBtu
-
-
gal
-
-
$
-
-
$
13: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$779
Cost:
-
$140 5,400 $639 54 - - - - - - - - $140
5,400
kWh
$639
54
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$833
Cost:
$231
$173 6,658 $107 9 - - - - $293 - $260 - $173
6,658
kWh
$107
9
kW-months/year
-
-
MMBtu
-
-
gal
$293
-
$
$260
-
$
TOTAL RECOMMENDED Savings:
$70,836
Cost:
$174,307
$21,968 844,606 $34,375 2,903 $13,506 1,457 $1,056 4,401 $633 - $(-702) - $21,968
844,606
kWh
$34,375
2,903
kW-months/year
$13,506
1,457
MMBtu
$1,056
4,401
gal
$633
-
$
$(-702)
-
$
TOTAL IMPLEMENTED Savings:
$29,939
Cost:
$17,374
$4,668 179,465 $20,639 1,743 $4,079 440 - - $293 - $260 - $4,668
179,465
kWh
$20,639
1,743
kW-months/year
$4,079
440
MMBtu
-
-
gal
$293
-
$
$260
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost