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IAC Assessment: IC0147
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IAC Assessment: IC0147
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IAC Center University of Illinois, Chicago
Assessment Year 2008
Principal Product Snow plows and salt spreaders
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 144
Plant Area (Sq.Ft.) 255,000
Annual Production 15,500 Pieces
Production Hrs. Annual 5,976
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $195,032 4,263,922 kWh $0.05
Electricity Demand $126,411 12,348 kW-months/year $10.24
Natural Gas $211,966 20,770 MMBtu $10.21
TOTAL ENERGY COSTS $538,688
RECOMMENDED SAVINGS* $141,872 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $141,872
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,453
Cost:
$75,348
$6,179 134,261 $3,174 310 - - - - $100 - $6,179
134,261
kWh
$3,174
310
kW-months/year
-
-
MMBtu
-
-
$
$100
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$35,889
Cost:
$55,200
$23,601 513,059 $12,288 1,200 - - - - - - $23,601
513,059
kWh
$12,288
1,200
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,712
Cost:
$2,967
$987 21,465 $725 71 - - - - - - $987
21,465
kWh
$725
71
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7122 DISCONNECT BALLASTS Savings:
$4,311
Cost:
$4,750
$3,019 65,620 $1,292 126 - - - - - - $3,019
65,620
kWh
$1,292
126
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$395
Cost:
$250
$273 5,934 $122 12 - - - - - - $273
5,934
kWh
$122
12
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$24,605
Cost:
-
$24,560 6,270 $45 1,130 - - - - - - $24,560
6,270
kWh
$45
1,130
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$133
Cost:
$398
$18 385 $10 1 - - $105 - - - $18
385
kWh
$10
1
kW-months/year
-
-
MMBtu
$105
-
$
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,952
Cost:
$15,562
$1,266 27,582 $686 67 - - - - - - $1,266
27,582
kWh
$686
67
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$200
Cost:
$246
$129 2,803 $71 5 - - - - - - $129
2,803
kWh
$71
5
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$13,527
Cost:
$30,225
$13,527 294,073 - - - - - - - - $13,527
294,073
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$6,598
Cost:
$9,911
$6,598 143,424 - - - - - - - - $6,598
143,424
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,138
Cost:
$1,380
$7,138 155,139 - - - - - - - - $7,138
155,139
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
13: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$17,075
Cost:
$5,520
$13,085 284,467 $3,990 390 - - - - - - $13,085
284,467
kWh
$3,990
390
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
14: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$13,784
Cost:
$8,670
- - - - $13,784 1,349 - - - - -
-
kWh
-
-
kW-months/year
$13,784
1,349
MMBtu
-
-
$
-
-
$
15: 2.6241 REDUCE TEMPERATURE OF PROCESS EQUIPMENT WHEN ON STANDBY Savings:
$5,100
Cost:
-
- - - - $5,100 499 - - - - -
-
kWh
-
-
kW-months/year
$5,100
499
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$141,872
Cost:
$210,427
$100,380 1,654,482 $22,403 3,312 $18,884 1,848 $105 - $100 - $100,380
1,654,482
kWh
$22,403
3,312
kW-months/year
$18,884
1,848
MMBtu
$105
-
$
$100
-
$
TOTAL IMPLEMENTED Savings:
$141,872
Cost:
$210,427
$100,380 1,654,482 $22,403 3,312 $18,884 1,848 $105 - $100 - $100,380
1,654,482
kWh
$22,403
3,312
kW-months/year
$18,884
1,848
MMBtu
$105
-
$
$100
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost