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IAC Assessment: IC0181
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IAC Assessment: IC0181
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IAC Center University of Illinois, Chicago
Assessment Year 2011
Principal Product Stainless Steel Sinks
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3431 - Metal Sanitary Ware
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 250,000
Annual Production 65,000 Pieces
Production Hrs. Annual 2,096
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $289,071 4,203,202 kWh $0.07
Electricity Demand $7,043 1,230 kW-months/year $5.73
Electricity Fees $11,568 - $ -
Natural Gas $133,012 20,762 MMBtu $6.41
TOTAL ENERGY COSTS $466,573
RECOMMENDED SAVINGS* $51,033 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,117
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$91
Cost:
$29
$33 484 $4 1 - - - - $21 - $33 - $33
484
kWh
$4
1
kW-months/year
-
-
$
-
-
MMBtu
$21
-
$
$33
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$850
Cost:
$402
$564 8,189 $286 50 - - - - - - - - $564
8,189
kWh
$286
50
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$19,167
Cost:
$1,700
$19,167 277,791 - - - - - - - - - - $19,167
277,791
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$533
Cost:
-
$533 7,718 - - - - - - - - - - $533
7,718
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,391
Cost:
$4,830
$3,391 49,152 - - - - - - - - - - $3,391
49,152
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$717
Cost:
$2,886
$717 10,393 - - - - - - - - - - $717
10,393
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,521
Cost:
$600
$1,521 22,050 - - - - - - - - - - $1,521
22,050
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$5,382
Cost:
-
$5,382 78,000 - - - - - - - - - - $5,382
78,000
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,634
Cost:
$100
- - - - - - $8,634 1,347 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$8,634
1,347
MMBtu
-
-
$
-
-
$
10: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$7,948
Cost:
$1,458
- - - - - - $7,948 1,240 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,948
1,240
MMBtu
-
-
$
-
-
$
11: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,962
Cost:
$4,127
- - - - - - $1,962 306 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,962
306
MMBtu
-
-
$
-
-
$
12: 2.2511 INSULATE BARE EQUIPMENT Savings:
$282
Cost:
$479
- - - - - - $282 44 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$282
44
MMBtu
-
-
$
-
-
$
13: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$33
Cost:
-
- - - - $33 - - - - - - - -
-
kWh
-
-
kW-months/year
$33
-
$
-
-
MMBtu
-
-
$
-
-
$
14: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$522
Cost:
-
$469 6,800 $53 9 - - - - - - - - $469
6,800
kWh
$53
9
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$51,033
Cost:
$16,611
$31,777 460,577 $343 60 $33 - $18,826 2,937 $21 - $33 - $31,777
460,577
kWh
$343
60
kW-months/year
$33
-
$
$18,826
2,937
MMBtu
$21
-
$
$33
-
$
TOTAL IMPLEMENTED Savings:
$42,117
Cost:
$16,032
$31,777 460,577 $343 60 $33 - $9,910 1,546 $21 - $33 - $31,777
460,577
kWh
$343
60
kW-months/year
$33
-
$
$9,910
1,546
MMBtu
$21
-
$
$33
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost