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IAC Assessment: IP0011
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IAC Assessment: IP0011
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IAC Center Indiana University-Purdue University
Assessment Year 2013
Principal Product Pneumatic, Hydraulic and Electric actuators
NAICS 333995 - Fluid Power Cylinder and Actuator Manufacturing
SIC 3593 - Fluid Power Cylinders & Actuators
Sales $50,000,000-$100,000,000
# of Employees 124
Plant Area (Sq.Ft.) 67,000
Annual Production 0 Pieces
Production Hrs. Annual 2,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $141,924 2,769,000 kWh $0.05
Electricity Demand $64,943 7,001 kW-months/year $9.28
Natural Gas $7,580 840 MMBtu $9.02
TOTAL ENERGY COSTS $214,448
RECOMMENDED SAVINGS* $203,165 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $54,466
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees By-product Production Electricity Usage Electricity Demand Electricity Fees By-product Production
$ kWh $ kW-months/year $ $ $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$13,897
Cost:
-
$13,897 201,408 - - - - - - $13,897
201,408
kWh
-
-
kW-months/year
-
-
$
-
-
$
02: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$12,093
Cost:
-
$12,093 174,000 - - - - - - $12,093
174,000
kWh
-
-
kW-months/year
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,058
Cost:
-
$6,058 87,160 - - - - - - $6,058
87,160
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,428
Cost:
-
$1,084 15,600 $344 31 - - - - $1,084
15,600
kWh
$344
31
kW-months/year
-
-
$
-
-
$
05: 2.6224 SCHEDULE BAKING TIMES OF SMALL AND LARGE COMPONENTS Savings:
$980
Cost:
-
$980 14,100 - - - - - - $980
14,100
kWh
-
-
kW-months/year
-
-
$
-
-
$
06: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$131,250
Cost:
$15,000
- - - - - - $131,250 - -
-
kWh
-
-
kW-months/year
-
-
$
$131,250
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,449
Cost:
$1,081
$2,335 33,600 $1,114 101 - - - - $2,335
33,600
kWh
$1,114
101
kW-months/year
-
-
$
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$14,000
Cost:
$9,864
- - - - $14,000 - - - -
-
kWh
-
-
kW-months/year
$14,000
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,010
Cost:
$27,442
$15,157 219,674 $4,853 439 - - - - $15,157
219,674
kWh
$4,853
439
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$203,165
Cost:
$53,387
$51,604 745,542 $6,311 571 $14,000 - $131,250 - $51,604
745,542
kWh
$6,311
571
kW-months/year
$14,000
-
$
$131,250
-
$
TOTAL IMPLEMENTED Savings:
$54,466
Cost:
$27,442
$49,269 711,942 $5,197 470 - - - - $49,269
711,942
kWh
$5,197
470
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees By-product Production Electricity Usage Electricity Demand Electricity Fees By-product Production