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IAC Assessment: IP0057
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IAC Assessment: IP0057
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IAC Center Indiana University-Purdue University
Assessment Year 2016
Principal Product Auto Parts and Accessories
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $5,000,000-$10,000,000
# of Employees 47
Plant Area (Sq.Ft.) 250,000
Annual Production 632,022 Pieces
Production Hrs. Annual 2,083
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $180,429 2,971,003 kWh $0.06
Electricity Demand $67,061 11,575 kW-months/year $5.79
Electricity Fees $1,800 - $ -
Natural Gas $111,247 17,279 MMBtu $6.44
TOTAL ENERGY COSTS $360,537
RECOMMENDED SAVINGS* $40,156 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,006
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,552
Cost:
-
$1,001 16,477 $551 95 - - - - $1,001
16,477
kWh
$551
95
kW-months/year
-
-
$
-
-
MMBtu
02: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$560
Cost:
-
- - - - $560 - - - -
-
kWh
-
-
kW-months/year
$560
-
$
-
-
MMBtu
03: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$311
Cost:
-
$274 4,513 $37 6 - - - - $274
4,513
kWh
$37
6
kW-months/year
-
-
$
-
-
MMBtu
04: 2.2514 COVER OPEN TANKS Savings:
$3,767
Cost:
-
- - - - - - $3,767 589 -
-
kWh
-
-
kW-months/year
-
-
$
$3,767
589
MMBtu
05: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$401
Cost:
$20
- - - - - - $401 63 -
-
kWh
-
-
kW-months/year
-
-
$
$401
63
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,020
Cost:
$115
$2,020 33,264 - - - - - - $2,020
33,264
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,533
Cost:
$807
$5,533 91,116 - - - - - - $5,533
91,116
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,328
Cost:
$604
- - - - - - $3,328 520 -
-
kWh
-
-
kW-months/year
-
-
$
$3,328
520
MMBtu
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$927
Cost:
$200
- - - - - - $927 145 -
-
kWh
-
-
kW-months/year
-
-
$
$927
145
MMBtu
10: 2.432 Hardware Savings:
$747
Cost:
$260
$747 12,304 - - - - - - $747
12,304
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$788
Cost:
$1,027
$577 9,499 $212 36 - - - - $577
9,499
kWh
$212
36
kW-months/year
-
-
$
-
-
MMBtu
12: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$5,971
Cost:
$8,516
$3,852 63,427 $2,119 365 - - - - $3,852
63,427
kWh
$2,119
365
kW-months/year
-
-
$
-
-
MMBtu
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$260
Cost:
$440
$260 4,380 - - - - - - $260
4,380
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,183
Cost:
$7,207
$2,703 44,507 $1,480 255 - - - - $2,703
44,507
kWh
$1,480
255
kW-months/year
-
-
$
-
-
MMBtu
15: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$464
Cost:
$1,038
- - - - - - $464 73 -
-
kWh
-
-
kW-months/year
-
-
$
$464
73
MMBtu
16: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$190
Cost:
$664
$123 2,021 $68 12 - - - - $123
2,021
kWh
$68
12
kW-months/year
-
-
$
-
-
MMBtu
17: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$8,619
Cost:
$30,789
$4,464 73,500 $10,440 1,800 - - $(-6,285) (-982) $4,464
73,500
kWh
$10,440
1,800
kW-months/year
-
-
$
$(-6,285)
(-982)
MMBtu
18: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$534
Cost:
$2,607
$346 5,697 $188 32 - - - - $346
5,697
kWh
$188
32
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$40,156
Cost:
$54,294
$21,900 360,704 $15,095 2,602 $560 - $2,602 407 $21,900
360,704
kWh
$15,095
2,602
kW-months/year
$560
-
$
$2,602
407
MMBtu
TOTAL IMPLEMENTED Savings:
$9,006
Cost:
$4,286
$3,496 57,666 $256 44 $560 - $4,694 733 $3,496
57,666
kWh
$256
44
kW-months/year
$560
-
$
$4,694
733
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas