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IAC Assessment: IP0158
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IAC Assessment: IP0158
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IAC Center Indiana University-Purdue University
Assessment Year 2022
Principal Product Industrial Packaging, Automotive Components
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3999 - Manufacturing Industries, Nec
Sales $10,000,000-$50,000,000
# of Employees 81
Plant Area (Sq.Ft.) 160,000
Annual Production 1,900,000 Pieces
Production Hrs. Annual 8,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $522,940 5,649,668 kWh $0.09
Electricity Demand $7,032 337 kW-months/year $20.87
Electricity Fees $339 - $ -
Natural Gas $17,538 2,973 MMBtu $5.90
TOTAL ENERGY COSTS $549,204
RECOMMENDED SAVINGS* $30,957 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,178
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$173
Cost:
-
$173 1,857 - - - - - - - - $173
1,857
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,990
Cost:
-
- - - - - - - - $2,990 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$2,990
-
$
03: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$2,592
Cost:
$14
$710 7,634 - - - - $1,882 319 - - $710
7,634
kWh
-
-
kW-months/year
-
-
$
$1,882
319
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,812
Cost:
$52
$1,160 227,445 $652 31 - - - - - - $1,160
227,445
kWh
$652
31
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,753
Cost:
$187
$2,753 29,598 - - - - - - - - $2,753
29,598
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,314
Cost:
$467
$2,123 41,627 $1,191 57 - - - - - - $2,123
41,627
kWh
$1,191
57
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.5195 CHANGE PRODUCT DESIGN TO REDUCE ENERGY REQUIREMENTS Savings:
$780
Cost:
$168
$499 9,789 $281 13 - - - - - - $499
9,789
kWh
$281
13
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$132
Cost:
$44
$14 275 $118 6 - - - - - - $14
275
kWh
$118
6
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,975
Cost:
$1,250
$1,335 26,177 $1,640 79 - - - - - - $1,335
26,177
kWh
$1,640
79
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,434
Cost:
$1,250
$2,434 26,177 - - - - - - - - $2,434
26,177
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$837
Cost:
$763
$837 9,000 - - - - - - - - $837
9,000
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
12: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$7,116
Cost:
$8,000
- - - - $7,116 - - - - - -
-
kWh
-
-
kW-months/year
$7,116
-
$
-
-
MMBtu
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$419
Cost:
$1,159
$419 4,509 - - - - - - - - $419
4,509
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
14: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$2,629
Cost:
$9,543
$52 1,028 - - - - $2,577 437 - - $52
1,028
kWh
-
-
kW-months/year
-
-
$
$2,577
437
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$30,957
Cost:
$22,897
$12,510 385,116 $3,882 186 $7,116 - $4,459 756 $2,990 - $12,510
385,116
kWh
$3,882
186
kW-months/year
$7,116
-
$
$4,459
756
MMBtu
$2,990
-
$
TOTAL IMPLEMENTED Savings:
$21,178
Cost:
$19,279
$4,651 284,375 $1,961 94 $7,116 - $4,459 756 $2,990 - $4,651
284,375
kWh
$1,961
94
kW-months/year
$7,116
-
$
$4,459
756
MMBtu
$2,990
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes