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IAC Assessment: KU0129
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IAC Assessment: KU0129
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IAC Center Univ. of Kansas
Assessment Year 1984
Principal Product BREADS & BAKED GOODS
NAICS n/a
SIC 2051 - Bread, Cake, And Related Products
Sales $10,000,000-$50,000,000
# of Employees 345
Plant Area (Sq.Ft.) 0
Annual Production 39,000,000 Pounds
Production Hrs. Annual 8,712
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $173,148 2,869,871 kWh $0.06
Natural Gas $242,181 57,612 MMBtu $4.20
TOTAL ENERGY COSTS $415,329
RECOMMENDED SAVINGS* $73,751 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,730
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$15,682
Cost:
$1,300
$15,682 259,965 - - $15,682
259,965
kWh
-
-
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,014
Cost:
$6,400
$(-159) (-2,638) $8,173 1,946 $(-159)
(-2,638)
kWh
$8,173
1,946
MMBtu
03: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$3,368
Cost:
$3,000
- - $3,368 802 -
-
kWh
$3,368
802
MMBtu
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$10,366
Cost:
-
- - $10,366 2,468 -
-
kWh
$10,366
2,468
MMBtu
05: 2.1222 INSTALL TURBULATORS Savings:
$7,337
Cost:
$2,000
- - $7,337 1,747 -
-
kWh
$7,337
1,747
MMBtu
06: 2.1242 MINIMIZE BOILER BLOWDOWN WITH BETTER FEEDWATER TREATMENT Savings:
$4,922
Cost:
$3,000
- - $4,922 1,172 -
-
kWh
$4,922
1,172
MMBtu
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,524
Cost:
$8,000
- - $3,524 839 -
-
kWh
$3,524
839
MMBtu
08: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$1,411
Cost:
$1,330
- - $1,411 336 -
-
kWh
$1,411
336
MMBtu
09: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$2,264
Cost:
$2,500
- - $2,264 539 -
-
kWh
$2,264
539
MMBtu
10: 2.2114 SHUT OFF STEAM TRAPS ON SUPER HEATED STEAM LINES WHEN NOT IN USE Savings:
$5,557
Cost:
$300
- - $5,557 1,323 -
-
kWh
$5,557
1,323
MMBtu
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,428
Cost:
$3,565
$5,428 89,977 - - $5,428
89,977
kWh
-
-
MMBtu
13: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,710
Cost:
$960
$2,710 - - - $2,710
-
kWh
-
-
MMBtu
14: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,390
Cost:
$4,520
- - $2,390 569 -
-
kWh
$2,390
569
MMBtu
15: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$495
Cost:
$500
$495 8,206 - - $495
8,206
kWh
-
-
MMBtu
16: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$283
Cost:
$120
$283 4,689 - - $283
4,689
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$73,751
Cost:
$37,495
$24,439 360,199 $49,312 11,741 $24,439
360,199
kWh
$49,312
11,741
MMBtu
TOTAL IMPLEMENTED Savings:
$42,730
Cost:
$15,945
$8,916 102,872 $33,814 8,051 $8,916
102,872
kWh
$33,814
8,051
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas