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IAC Assessment: KU0142
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IAC Assessment: KU0142
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IAC Center Univ. of Kansas
Assessment Year 1984
Principal Product GRAIN STORAGE BINS
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 0
Annual Production 35,000 Tons
Production Hrs. Annual 2,168
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $312,444 5,009,965 kWh $0.06
Natural Gas $273,508 53,306 MMBtu $5.13
TOTAL ENERGY COSTS $585,952
RECOMMENDED SAVINGS* $188,564 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $174,785
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$94,910
Cost:
$8,142
$12,880 206,624 $82,030 15,990 $12,880
206,624
kWh
$82,030
15,990
MMBtu
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$43,246
Cost:
-
- - $43,246 8,430 -
-
kWh
$43,246
8,430
MMBtu
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$4,724
Cost:
-
$2,046 32,825 $2,678 522 $2,046
32,825
kWh
$2,678
522
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,695
Cost:
$2,171
$4,695 75,322 - - $4,695
75,322
kWh
-
-
MMBtu
05: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$12,405
Cost:
$9,000
$12,405 199,004 - - $12,405
199,004
kWh
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,842
Cost:
$5,000
$4,842 77,667 - - $4,842
77,667
kWh
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,608
Cost:
$1,500
$1,608 25,791 - - $1,608
25,791
kWh
-
-
MMBtu
09: 2.2111 INSTALL STEAM TRAP Savings:
$6,325
Cost:
$2,800
- - $6,325 1,233 -
-
kWh
$6,325
1,233
MMBtu
10: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$2,786
Cost:
$3,300
- - $2,786 543 -
-
kWh
$2,786
543
MMBtu
12: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$2,678
Cost:
$3,800
- - $2,678 522 -
-
kWh
$2,678
522
MMBtu
13: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$2,360
Cost:
$3,500
$2,360 - - - $2,360
-
kWh
-
-
MMBtu
14: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,883
Cost:
$75
- - $1,883 367 -
-
kWh
$1,883
367
MMBtu
15: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,590
Cost:
-
$1,590 25,498 - - $1,590
25,498
kWh
-
-
MMBtu
16: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$3,606
Cost:
-
- - $3,606 703 -
-
kWh
$3,606
703
MMBtu
17: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$292
Cost:
$400
$292 4,689 - - $292
4,689
kWh
-
-
MMBtu
18: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$108
Cost:
$62
- - $108 21 -
-
kWh
$108
21
MMBtu
19: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$506
Cost:
-
$439 7,034 $67 13 $439
7,034
kWh
$67
13
MMBtu
TOTAL RECOMMENDED Savings:
$188,564
Cost:
$39,750
$43,157 654,454 $145,407 28,344 $43,157
654,454
kWh
$145,407
28,344
MMBtu
TOTAL IMPLEMENTED Savings:
$174,785
Cost:
$29,388
$41,275 624,267 $133,510 26,025 $41,275
624,267
kWh
$133,510
26,025
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas