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IAC Assessment: KU0146
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IAC Assessment: KU0146
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IAC Center Univ. of Kansas
Assessment Year 1984
Principal Product BATTERIES & GREASE
NAICS n/a
SIC 2752 - Commercial Printing, Lithographic
Sales $10,000,000-$50,000,000
# of Employees 89
Plant Area (Sq.Ft.) 0
Annual Production 7,380,000 Pieces
Production Hrs. Annual 6,024
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $417,559 6,737,104 kWh $0.06
Natural Gas $154,510 33,707 MMBtu $4.58
TOTAL ENERGY COSTS $572,069
RECOMMENDED SAVINGS* $119,498 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $56,765
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$26,862
Cost:
$25,000
- - $26,862 5,865 - - -
-
kWh
$26,862
5,865
MMBtu
-
-
$
02: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$8,162
Cost:
$450
- - $8,162 1,782 - - -
-
kWh
$8,162
1,782
MMBtu
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,774
Cost:
$389
$418 6,741 $1,356 296 - - $418
6,741
kWh
$1,356
296
MMBtu
-
-
$
04: 2.2491 USE COOLING AIR WHICH COOLS HOT WORK PIECES FOR SPACE HEATING Savings:
$540
Cost:
$600
- - $540 118 - - -
-
kWh
$540
118
MMBtu
-
-
$
05: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$2,306
Cost:
$1,500
$2,306 37,222 - - - - $2,306
37,222
kWh
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,336
Cost:
$10,562
$7,336 118,406 - - - - $7,336
118,406
kWh
-
-
MMBtu
-
-
$
07: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$8,653
Cost:
$75
$8,953 144,490 - - $(-300) - $8,953
144,490
kWh
-
-
MMBtu
$(-300)
-
$
08: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$17,085
Cost:
$12,000
$17,085 - - - - - $17,085
-
kWh
-
-
MMBtu
-
-
$
09: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$23,806
Cost:
$3,000
$23,806 - - - - - $23,806
-
kWh
-
-
MMBtu
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$345
Cost:
$137
$345 5,569 - - - - $345
5,569
kWh
-
-
MMBtu
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$636
Cost:
$25
$636 10,258 - - - - $636
10,258
kWh
-
-
MMBtu
-
-
$
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$200
Cost:
$275
$200 3,224 - - - - $200
3,224
kWh
-
-
MMBtu
-
-
$
13: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$10,168
Cost:
$5,000
- - $10,168 2,220 - - -
-
kWh
$10,168
2,220
MMBtu
-
-
$
14: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$109
Cost:
-
$109 1,758 - - - - $109
1,758
kWh
-
-
MMBtu
-
-
$
15: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$215
Cost:
-
- - $215 47 - - -
-
kWh
$215
47
MMBtu
-
-
$
16: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE Savings:
$4,120
Cost:
-
$4,720 76,202 - - $(-600) - $4,720
76,202
kWh
-
-
MMBtu
$(-600)
-
$
17: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$153
Cost:
$150
- - $453 99 $(-300) - -
-
kWh
$453
99
MMBtu
$(-300)
-
$
18: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$1,822
Cost:
$1,400
- - $1,822 398 - - -
-
kWh
$1,822
398
MMBtu
-
-
$
19: 2.1222 INSTALL TURBULATORS Savings:
$1,427
Cost:
$1,176
- - $1,427 312 - - -
-
kWh
$1,427
312
MMBtu
-
-
$
20: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$428
Cost:
-
- - $728 159 $(-300) - -
-
kWh
$728
159
MMBtu
$(-300)
-
$
21: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$1,821
Cost:
$1,400
- - $1,821 398 - - -
-
kWh
$1,821
398
MMBtu
-
-
$
22: 2.1222 INSTALL TURBULATORS Savings:
$1,530
Cost:
$1,750
- - $1,530 334 - - -
-
kWh
$1,530
334
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$119,498
Cost:
$64,889
$65,914 403,870 $55,084 12,028 $(-1,500) - $65,914
403,870
kWh
$55,084
12,028
MMBtu
$(-1,500)
-
$
TOTAL IMPLEMENTED Savings:
$56,765
Cost:
$23,838
$31,939 239,743 $26,326 5,749 $(-1,500) - $31,939
239,743
kWh
$26,326
5,749
MMBtu
$(-1,500)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes