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IAC Assessment: KU0215
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IAC Assessment: KU0215
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IAC Center Univ. of Kansas
Assessment Year 1987
Principal Product PROCESSED POULTRY
NAICS n/a
SIC 2015 - Poultry Slaughtering And Processing
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 0
Annual Production 9,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $151,194 3,676,729 kWh $0.04
Natural Gas $392,511 106,805 MMBtu $3.68
Other Energy $12,374 2,196 MMBtu $5.63
TOTAL ENERGY COSTS $556,079
RECOMMENDED SAVINGS* $156,084 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,109
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Energy Administrative Changes Electricity Usage Natural Gas Other Energy Administrative Changes
$ kWh $ MMBtu $ MMBtu $ $
01: 2.5194 REDESIGN PROCESS Savings:
$63,456
Cost:
$20,000
$1,464 35,756 - - - - $61,992 - $1,464
35,756
kWh
-
-
MMBtu
-
-
MMBtu
$61,992
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$18,823
Cost:
$18,000
- - $18,823 5,115 - - - - -
-
kWh
$18,823
5,115
MMBtu
-
-
MMBtu
-
-
$
03: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$17,747
Cost:
$25,000
- - $8,247 2,241 - - $9,500 - -
-
kWh
$8,247
2,241
MMBtu
-
-
MMBtu
$9,500
-
$
04: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$16,037
Cost:
$35,000
- - $16,037 4,358 - - - - -
-
kWh
$16,037
4,358
MMBtu
-
-
MMBtu
-
-
$
05: 2.1222 INSTALL TURBULATORS Savings:
$13,760
Cost:
$12,000
- - $13,760 3,739 - - - - -
-
kWh
$13,760
3,739
MMBtu
-
-
MMBtu
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,163
Cost:
$24,000
- - $9,163 2,490 - - - - -
-
kWh
$9,163
2,490
MMBtu
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,230
Cost:
$5,203
$6,230 151,524 - - - - - - $6,230
151,524
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
08: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$6,109
Cost:
$1,000
- - $6,109 1,660 - - - - -
-
kWh
$6,109
1,660
MMBtu
-
-
MMBtu
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,928
Cost:
$400
- - $758 206 - - $2,170 - -
-
kWh
$758
206
MMBtu
-
-
MMBtu
$2,170
-
$
10: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$1,145
Cost:
$1,750
$1,145 27,843 - - - - - - $1,145
27,843
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
11: 2.8223 ADD AIR SHIELDS TO TRUCKS TO INCREASE FUEL MILEAGE Savings:
$372
Cost:
-
- - - - $372 66 - - -
-
kWh
-
-
MMBtu
$372
66
MMBtu
-
-
$
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$169
Cost:
$200
$169 4,103 - - - - - - $169
4,103
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
13: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$145
Cost:
$20
$145 3,517 - - - - - - $145
3,517
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$156,084
Cost:
$142,573
$9,153 222,743 $72,897 19,809 $372 66 $73,662 - $9,153
222,743
kWh
$72,897
19,809
MMBtu
$372
66
MMBtu
$73,662
-
$
TOTAL IMPLEMENTED Savings:
$38,109
Cost:
$42,203
$6,230 151,524 $22,007 5,980 $372 66 $9,500 - $6,230
151,524
kWh
$22,007
5,980
MMBtu
$372
66
MMBtu
$9,500
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage Natural Gas Other Energy Administrative Changes Electricity Usage Natural Gas Other Energy Administrative Changes