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IAC Assessment: KU0489
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IAC Assessment: KU0489
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IAC Center Univ. of Kansas
Assessment Year 1998
Principal Product plastic injection molded parts
NAICS n/a
SIC 3079 -
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 51,750
Annual Production 2,300 Tons
Production Hrs. Annual 6,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $204,515 4,864,009 kWh $0.04
Electricity Demand $63,101 11,100 kW-months/year $5.68
TOTAL ENERGY COSTS $320,055
RECOMMENDED SAVINGS* $39,840 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,770
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,370
Cost:
$15,320
$4,160 99,355 $1,210 213 - - - - - - $4,160
99,355
kWh
$1,210
213
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,520
Cost:
$4,600
$1,090 26,084 $430 76 - - - - - - $1,090
26,084
kWh
$430
76
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,510
Cost:
$2,370
$1,170 28,136 $340 59 - - - - - - $1,170
28,136
kWh
$340
59
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$450
Cost:
$540
$130 2,931 $20 4 - - $300 - - - $130
2,931
kWh
$20
4
kW-months/year
-
-
lb
$300
-
$
-
-
$
05: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$200
Cost:
$300
$200 4,689 - - - - - - - - $200
4,689
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
06: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$23,230
Cost:
$12,470
- - - - $1,570 16,000 $860 - $20,800 - -
-
kWh
-
-
kW-months/year
$1,570
16,000
lb
$860
-
$
$20,800
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$7,560
Cost:
$5,000
- - - - $7,560 180,000 - - - - -
-
kWh
-
-
kW-months/year
$7,560
180,000
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$39,840
Cost:
$40,600
$6,750 161,195 $2,000 352 $9,130 196,000 $1,160 - $20,800 - $6,750
161,195
kWh
$2,000
352
kW-months/year
$9,130
196,000
lb
$1,160
-
$
$20,800
-
$
TOTAL IMPLEMENTED Savings:
$30,770
Cost:
$33,230
$5,580 133,059 $1,660 293 $1,570 16,000 $1,160 - $20,800 - $5,580
133,059
kWh
$1,660
293
kW-months/year
$1,570
16,000
lb
$1,160
-
$
$20,800
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Raw Material