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IAC Assessment: LE0200
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IAC Assessment: LE0200
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IAC Center Lehigh University
Assessment Year 2004
Principal Product Brass Castings
NAICS 331529 - Other Nonferrous Metal Foundries (except Die-Casting)
SIC 3366 - Copper Foundries
Sales $5,000,000-$10,000,000
# of Employees 55
Plant Area (Sq.Ft.) 50,000
Annual Production 2,680 Tons
Production Hrs. Annual 4,080
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $185,555 3,180,970 kWh $0.06
Electricity Demand $97,745 15,970 kW-months/year $6.12
Natural Gas $58,430 5,016 MMBtu $11.65
TOTAL ENERGY COSTS $341,730
RECOMMENDED SAVINGS* $39,561 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,175
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$18,210
Cost:
$3,000
- - $18,210 3,000 - - -
-
kWh
$18,210
3,000
kW-months/year
-
-
MMBtu
02: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$9,386
Cost:
$360
- - - - $9,386 806 -
-
kWh
-
-
kW-months/year
$9,386
806
MMBtu
03: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$3,305
Cost:
$800
$3,305 56,653 - - - - $3,305
56,653
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$1,878
Cost:
$4,000
$1,878 32,378 - - - - $1,878
32,378
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,266
Cost:
$750
$1,266 21,832 - - - - $1,266
21,832
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,198
Cost:
-
$1,198 20,655 - - - - $1,198
20,655
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,132
Cost:
$400
$921 18,885 $211 35 - - $921
18,885
kWh
$211
35
kW-months/year
-
-
MMBtu
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$904
Cost:
$500
$904 11,444 - - - - $904
11,444
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$857
Cost:
$200
- - - - $857 74 -
-
kWh
-
-
kW-months/year
$857
74
MMBtu
10: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$768
Cost:
$300
- - - - $768 66 -
-
kWh
-
-
kW-months/year
$768
66
MMBtu
11: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$657
Cost:
$380
$657 10,407 - - - - $657
10,407
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$39,561
Cost:
$10,690
$10,129 172,254 $18,421 3,035 $11,011 946 $10,129
172,254
kWh
$18,421
3,035
kW-months/year
$11,011
946
MMBtu
TOTAL IMPLEMENTED Savings:
$30,175
Cost:
$10,330
$10,129 172,254 $18,421 3,035 $1,625 140 $10,129
172,254
kWh
$18,421
3,035
kW-months/year
$1,625
140
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas