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IAC Assessment: LE0240
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: LE0240
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IAC Center Lehigh University
Assessment Year 2006
Principal Product solar cells and solar panels
NAICS 334413 - Semiconductor and Related Device Manufacturing
SIC 3674 - Semiconductors And Related Devices
Sales $56,300,000
# of Employees 306
Plant Area (Sq.Ft.) 135,000
Annual Production 0 Units
Production Hrs. Annual 6,240
Location (State) DE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $483,121 13,861,638 kWh $0.03
Electricity Demand $351,163 58,369 kW-months/year $6.02
Natural Gas $93,559 7,415 MMBtu $12.62
TOTAL ENERGY COSTS $927,843
RECOMMENDED SAVINGS* $401,942 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $305,382
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Water Consumption Increase in Production Electricity Usage Electricity Demand Personnel Changes Water Consumption Increase in Production
$ kWh $ kW-months/year $ $ $ Tgal $ %
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$265,405
Cost:
$500,000
- - - - $94,112 - $36,176 - $135,117 - -
-
kWh
-
-
kW-months/year
$94,112
-
$
$36,176
-
Tgal
$135,117
-
%
02: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$74,790
Cost:
$800
$54,343 1,552,666 $20,447 3,396 - - - - - - $54,343
1,552,666
kWh
$20,447
3,396
kW-months/year
-
-
$
-
-
Tgal
-
-
%
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$18,974
Cost:
$2,092
$13,911 397,452 $5,063 841 - - - - - - $13,911
397,452
kWh
$5,063
841
kW-months/year
-
-
$
-
-
Tgal
-
-
%
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$8,308
Cost:
$2,500
- - $8,308 1,380 - - - - - - -
-
kWh
$8,308
1,380
kW-months/year
-
-
$
-
-
Tgal
-
-
%
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,178
Cost:
$4,500
$5,394 154,104 $1,784 296 - - - - - - $5,394
154,104
kWh
$1,784
296
kW-months/year
-
-
$
-
-
Tgal
-
-
%
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,994
Cost:
$500
$4,000 114,292 $994 165 - - - - - - $4,000
114,292
kWh
$994
165
kW-months/year
-
-
$
-
-
Tgal
-
-
%
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$331
Cost:
$300
$262 7,492 $69 11 - - - - - - $262
7,492
kWh
$69
11
kW-months/year
-
-
$
-
-
Tgal
-
-
%
08: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$192
Cost:
$300
$192 5,511 - - - - - - - - $192
5,511
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
%
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,770
Cost:
$139,872
$16,359 467,401 $5,411 899 - - - - - - $16,359
467,401
kWh
$5,411
899
kW-months/year
-
-
$
-
-
Tgal
-
-
%
TOTAL RECOMMENDED Savings:
$401,942
Cost:
$650,864
$94,461 2,698,918 $42,076 6,988 $94,112 - $36,176 - $135,117 - $94,461
2,698,918
kWh
$42,076
6,988
kW-months/year
$94,112
-
$
$36,176
-
Tgal
$135,117
-
%
TOTAL IMPLEMENTED Savings:
$305,382
Cost:
$510,192
$23,759 678,851 $16,218 2,693 $94,112 - $36,176 - $135,117 - $23,759
678,851
kWh
$16,218
2,693
kW-months/year
$94,112
-
$
$36,176
-
Tgal
$135,117
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal $ %
Electricity Usage Electricity Demand Personnel Changes Water Consumption Increase in Production Electricity Usage Electricity Demand Personnel Changes Water Consumption Increase in Production