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IAC Assessment: LE0269
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IAC Assessment: LE0269
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IAC Center Lehigh University
Assessment Year 2008
Principal Product flexible packaging
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2759 - Commercial Printing, Nec
Sales $10,000,000-$50,000,000
# of Employees 121
Plant Area (Sq.Ft.) 65,000
Annual Production 500,000,000 Units
Production Hrs. Annual 8,736
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $264,450 4,946,939 kWh $0.05
Electricity Demand $114,586 8,072 kW-months/year $14.20
Natural Gas $239,502 25,873 MMBtu $9.26
TOTAL ENERGY COSTS $618,538
RECOMMENDED SAVINGS* $276,338 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $217,332
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Administrative Changes Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ %
01: 2.1336 INSTALL EQUIPMENT TO UTILIZE WASTE FUEL Savings:
$112,626
Cost:
$500,000
$11,744 221,580 $5,085 308 $95,797 10,345 - - - - $11,744
221,580
kWh
$5,085
308
kW-months/year
$95,797
10,345
MMBtu
-
-
$
-
-
%
02: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$77,672
Cost:
$600,000
$28,857 544,481 $9,968 702 - - $10,000 - $28,847 - $28,857
544,481
kWh
$9,968
702
kW-months/year
-
-
MMBtu
$10,000
-
$
$28,847
-
%
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$27,087
Cost:
$9,000
- - - - $27,087 3,110 - - - - -
-
kWh
-
-
kW-months/year
$27,087
3,110
MMBtu
-
-
$
-
-
%
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$14,712
Cost:
$250
$10,591 199,824 - - $4,121 445 - - - - $10,591
199,824
kWh
-
-
kW-months/year
$4,121
445
MMBtu
-
-
$
-
-
%
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,284
Cost:
$3,500
$8,284 156,303 - - - - - - - - $8,284
156,303
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,589
Cost:
$720
$6,589 124,331 - - - - - - - - $6,589
124,331
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
07: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,734
Cost:
$3,000
- - $5,734 404 - - - - - - -
-
kWh
$5,734
404
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,038
Cost:
$900
$2,866 54,082 $1,172 83 - - - - - - $2,866
54,082
kWh
$1,172
83
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,596
Cost:
$36,313
$14,324 270,266 $5,272 371 - - - - - - $14,324
270,266
kWh
$5,272
371
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$276,338
Cost:
$1,153,683
$83,255 1,570,867 $27,231 1,868 $127,005 13,900 $10,000 - $28,847 - $83,255
1,570,867
kWh
$27,231
1,868
kW-months/year
$127,005
13,900
MMBtu
$10,000
-
$
$28,847
-
%
TOTAL IMPLEMENTED Savings:
$217,332
Cost:
$1,104,650
$62,342 1,176,270 $16,225 1,093 $99,918 10,790 $10,000 - $28,847 - $62,342
1,176,270
kWh
$16,225
1,093
kW-months/year
$99,918
10,790
MMBtu
$10,000
-
$
$28,847
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ %
Electricity Usage Electricity Demand Natural Gas Administrative Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Administrative Changes Increase in Production