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IAC Assessment: LE0286
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IAC Assessment: LE0286
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IAC Center Lehigh University
Assessment Year 2009
Principal Product packing list envelops
NAICS 322220 - Paper Bag and Coated and Treated Paper Manufacturing
SIC 2672 - Paper Coated And Laminated, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 100,000
Annual Production 30,000,000 Units
Production Hrs. Annual 4,160
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $361,899 3,127,258 kWh $0.12
Electricity Demand $78,219 9,055 kW-months/year $8.64
Natural Gas $230,832 16,727 MMBtu $13.80
TOTAL ENERGY COSTS $670,950
RECOMMENDED SAVINGS* $79,159 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,926
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Gas Increase in Production Electricity Usage Electricity Demand Other Gas Increase in Production
$ kWh $ kW-months/year $ MMBtu $ %
01: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$20,166
Cost:
$9,360
- - $20,166 978 - - - - -
-
kWh
$20,166
978
kW-months/year
-
-
MMBtu
-
-
%
02: 2.5195 CHANGE PRODUCT DESIGN TO REDUCE ENERGY REQUIREMENTS Savings:
$15,000
Cost:
$40,000
- - - - - - $15,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$15,000
-
%
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$12,875
Cost:
$10,000
$3,524 312,000 - - $9,351 3,250 - - $3,524
312,000
kWh
-
-
kW-months/year
$9,351
3,250
MMBtu
-
-
%
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,170
Cost:
$1,152
$4,928 43,784 $1,242 126 - - - - $4,928
43,784
kWh
$1,242
126
kW-months/year
-
-
MMBtu
-
-
%
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,022
Cost:
$800
$1,568 14,049 $454 46 - - - - $1,568
14,049
kWh
$454
46
kW-months/year
-
-
MMBtu
-
-
%
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,998
Cost:
$192
$1,594 14,178 $404 41 - - - - $1,594
14,178
kWh
$404
41
kW-months/year
-
-
MMBtu
-
-
%
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,833
Cost:
$350
$1,478 13,007 $355 36 - - - - $1,478
13,007
kWh
$355
36
kW-months/year
-
-
MMBtu
-
-
%
08: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$1,174
Cost:
$100
$937 8,320 $237 24 - - - - $937
8,320
kWh
$237
24
kW-months/year
-
-
MMBtu
-
-
%
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,921
Cost:
$25,494
$14,628 115,719 $3,293 334 - - - - $14,628
115,719
kWh
$3,293
334
kW-months/year
-
-
MMBtu
-
-
%
TOTAL RECOMMENDED Savings:
$79,159
Cost:
$87,448
$28,657 521,057 $26,151 1,585 $9,351 3,250 $15,000 - $28,657
521,057
kWh
$26,151
1,585
kW-months/year
$9,351
3,250
MMBtu
$15,000
-
%
TOTAL IMPLEMENTED Savings:
$22,926
Cost:
$26,136
$18,637 151,224 $4,289 435 - - - - $18,637
151,224
kWh
$4,289
435
kW-months/year
-
-
MMBtu
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ %
Electricity Usage Electricity Demand Other Gas Increase in Production Electricity Usage Electricity Demand Other Gas Increase in Production