Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Lehigh University |
|---|---|
| Assessment Year | 2014 |
| Principal Product | Welded Chains |
| NAICS | 332618 - Other Fabricated Wire Product Manufacturing |
| SIC | 3496 - Misc. Fabricated Wire Products |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 120 |
| Plant Area (Sq.Ft.) | 320,000 |
| Annual Production | 28,100,000 Pounds |
| Production Hrs. Annual | 6,240 |
| Location (State) | PA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $823,134 | 10,891,398 | kWh | $0.08 |
| Electricity Demand | $43,612 | 29,871 | kW-months/year | $1.46 |
| Electricity Fees | $84,360 | - | $ | - |
| Natural Gas | $333,732 | 58,963 | MMBtu | $5.66 |
| TOTAL ENERGY COSTS | $1,284,838 | |||
| RECOMMENDED SAVINGS* | $278,871 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $21,345 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS |
Savings: $1,880 Cost: $36 |
- | - | - | - | $1,880 | 332 | - | - |
- - kWh |
- - kW-months/year |
$1,880 332 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $5,361 Cost: $838 |
$5,180 | 68,160 | $181 | 124 | - | - | - | - |
$5,180 68,160 kWh |
$181 124 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED |
Savings: $19,935 Cost: $4,735 |
- | - | - | - | $19,935 | 3,522 | - | - |
- - kWh |
- - kW-months/year |
$19,935 3,522 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR |
Savings: $95,368 Cost: $34,500 |
$92,917 | 1,222,594 | $2,451 | 1,679 | - | - | - | - |
$92,917 1,222,594 kWh |
$2,451 1,679 kW-months/year |
- - MMBtu |
- - $ |
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| 05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS |
Savings: $3,233 Cost: $771 |
- | - | - | - | $3,233 | 571 | - | - |
- - kWh |
- - kW-months/year |
$3,233 571 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $9,665 Cost: $3,500 |
$4,656 | 61,263 | $5,009 | 3,431 | - | - | - | - |
$4,656 61,263 kWh |
$5,009 3,431 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT |
Savings: $9,549 Cost: $5,000 |
- | - | - | - | $9,549 | 1,687 | - | - |
- - kWh |
- - kW-months/year |
$9,549 1,687 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR |
Savings: $105,416 Cost: $79,682 |
$102,706 | 1,351,399 | $2,710 | 1,856 | - | - | - | - |
$102,706 1,351,399 kWh |
$2,710 1,856 kW-months/year |
- - MMBtu |
- - $ |
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| 09: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $2,210 Cost: $3,000 |
- | - | $2,210 | 1,493 | - | - | - | - |
- - kWh |
$2,210 1,493 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $6,567 Cost: $9,190 |
$5,881 | 77,376 | $435 | 298 | - | - | $251 | - |
$5,881 77,376 kWh |
$435 298 kW-months/year |
- - MMBtu |
$251 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $1,146 Cost: $3,000 |
- | - | - | - | $1,146 | 203 | - | - |
- - kWh |
- - kW-months/year |
$1,146 203 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $5,362 Cost: $16,000 |
- | - | - | - | $5,362 | 947 | - | - |
- - kWh |
- - kW-months/year |
$5,362 947 MMBtu |
- - $ |
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| 13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $2,644 Cost: $10,950 |
$2,191 | 28,829 | $162 | 111 | - | - | $291 | - |
$2,191 28,829 kWh |
$162 111 kW-months/year |
- - MMBtu |
$291 - $ |
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| 14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $10,535 Cost: $51,625 |
$7,512 | 98,842 | $277 | 190 | - | - | $2,746 | - |
$7,512 98,842 kWh |
$277 190 kW-months/year |
- - MMBtu |
$2,746 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $278,871 Cost: $222,827 |
$221,043 | 2,908,463 | $13,435 | 9,182 | $41,105 | 7,262 | $3,288 | - | $221,043 2,908,463 kWh |
$13,435 9,182 kW-months/year |
$41,105 7,262 MMBtu |
$3,288 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $21,345 Cost: $13,497 |
$10,537 | 138,639 | $5,444 | 3,729 | $5,113 | 903 | $251 | - | $10,537 138,639 kWh |
$5,444 3,729 kW-months/year |
$5,113 903 MMBtu |
$251 - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||