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IAC Assessment: LL0154
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IAC Assessment: LL0154
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IAC Center University of Louisiana, Lafayette
Assessment Year 2003
Principal Product Chemicals
NAICS 325110 - Petrochemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales >$500,000,000
# of Employees 1,400
Plant Area (Sq.Ft.) 72,000,000
Annual Production 2,147,483,647 Pounds
Production Hrs. Annual 8,760
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $29,219,392 1,219,985,200 kWh $0.02
Electricity Demand $13,356,917 1,814,684 kW-months/year $7.36
Electricity Fees $44,504 - $ -
Natural Gas $52,697,885 18,519,383 MMBtu $2.85
TOTAL ENERGY COSTS $100,340,561
RECOMMENDED SAVINGS* $36,804,695 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $109,742
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz)
$ kWh $ kW-months/year $ $ $ MMBtu $ gal
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$18,488,939
Cost:
$413,700
- - - - - - $18,488,939 2,521,144 - - -
-
kWh
-
-
kW-months/year
-
-
$
$18,488,939
2,521,144
MMBtu
-
-
gal
02: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$11,340,034
Cost:
$773,535
- - - - - - $9,187,645 1,629,623 $2,152,389 1,202,451,955 -
-
kWh
-
-
kW-months/year
-
-
$
$9,187,645
1,629,623
MMBtu
$2,152,389
1,202,451,955
gal
03: 2.1336 INSTALL EQUIPMENT TO UTILIZE WASTE FUEL Savings:
$6,313,507
Cost:
$750,000
- - - - - - $6,313,507 1,349,040 - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,313,507
1,349,040
MMBtu
-
-
gal
04: 2.2162 REDUCE EXCESS STEAM BLEEDING Savings:
$504,716
Cost:
$45,360
- - - - - - $504,716 107,845 - - -
-
kWh
-
-
kW-months/year
-
-
$
$504,716
107,845
MMBtu
-
-
gal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$109,742
Cost:
$60,716
$105,521 4,405,868 - - $4,221 - - - - - $105,521
4,405,868
kWh
-
-
kW-months/year
$4,221
-
$
-
-
MMBtu
-
-
gal
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$36,675
Cost:
$4,100
$24,504 1,023,120 $10,760 1,462 $1,411 - - - - - $24,504
1,023,120
kWh
$10,760
1,462
kW-months/year
$1,411
-
$
-
-
MMBtu
-
-
gal
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$11,082
Cost:
$2,865
- - - - - - $11,082 2,368 - - -
-
kWh
-
-
kW-months/year
-
-
$
$11,082
2,368
MMBtu
-
-
gal
TOTAL RECOMMENDED Savings:
$36,804,695
Cost:
$2,050,276
$130,025 5,428,988 $10,760 1,462 $5,632 - $34,505,889 5,610,020 $2,152,389 1,202,451,955 $130,025
5,428,988
kWh
$10,760
1,462
kW-months/year
$5,632
-
$
$34,505,889
5,610,020
MMBtu
$2,152,389
1,202,451,955
gal
TOTAL IMPLEMENTED Savings:
$109,742
Cost:
$60,716
$105,521 4,405,868 - - $4,221 - - - - - $105,521
4,405,868
kWh
-
-
kW-months/year
$4,221
-
$
-
-
MMBtu
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz)