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IAC Assessment: LL0186
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IAC Assessment: LL0186
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IAC Center University of Louisiana, Lafayette
Assessment Year 2004
Principal Product Metal Tanks
NAICS 332420 - Metal Tank (Heavy Gauge) Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 65,000
Annual Production 250 Pieces
Production Hrs. Annual 6,240
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $124,393 2,187,763 kWh $0.06
Electricity Demand $43,549 7,728 kW-months/year $5.64
Electricity Fees $9,161 - $ -
Natural Gas $2,603 233 MMBtu $11.17
TOTAL ENERGY COSTS $179,706
RECOMMENDED SAVINGS* $61,699 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,062
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$29,094
Cost:
$4,650
$27,577 485,000 - - $1,517 - - - - - $27,577
485,000
kWh
-
-
kW-months/year
$1,517
-
$
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$8,122
Cost:
$48
$7,699 135,399 - - $423 - - - - - $7,699
135,399
kWh
-
-
kW-months/year
$423
-
$
-
-
$
-
-
$
03: 2.7134 USE PHOTOCELL CONTROLS Savings:
$7,508
Cost:
$600
$7,117 125,163 - - $391 - - - - - $7,117
125,163
kWh
-
-
kW-months/year
$391
-
$
-
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,551
Cost:
$195
$2,875 50,563 $491 87 $185 - - - - - $2,875
50,563
kWh
$491
87
kW-months/year
$185
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,104
Cost:
$2,080
$2,942 51,738 - - $162 - - - - - $2,942
51,738
kWh
-
-
kW-months/year
$162
-
$
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,748
Cost:
$4,250
- - - - - - - - $2,748 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$2,748
-
$
07: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$1,313
Cost:
$96
$1,245 21,902 - - $68 - - - - - $1,245
21,902
kWh
-
-
kW-months/year
$68
-
$
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$694
Cost:
$90
$658 11,565 - - $36 - - - - - $658
11,565
kWh
-
-
kW-months/year
$36
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$452
Cost:
$315
$170 2,996 - - $9 - $273 - - - $170
2,996
kWh
-
-
kW-months/year
$9
-
$
$273
-
$
-
-
$
10: 2.8112 COMBINE UTILITY METERS Savings:
$2,613
Cost:
$720
- - - - $2,613 - - - - - -
-
kWh
-
-
kW-months/year
$2,613
-
$
-
-
$
-
-
$
11: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$2,500
Cost:
$60
- - - - - - $2,500 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,500
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$61,699
Cost:
$13,104
$50,283 884,326 $491 87 $5,404 - $2,773 - $2,748 - $50,283
884,326
kWh
$491
87
kW-months/year
$5,404
-
$
$2,773
-
$
$2,748
-
$
TOTAL IMPLEMENTED Savings:
$44,062
Cost:
$12,270
$33,564 590,297 $491 87 $4,486 - $2,773 - $2,748 - $33,564
590,297
kWh
$491
87
kW-months/year
$4,486
-
$
$2,773
-
$
$2,748
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost