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IAC Assessment: LL0207
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DOE MESC
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IAC Assessment: LL0207
IAC Center University of Louisiana, Lafayette
Assessment Year 2004
Principal Product Chocolate Beverages
NAICS 311511 - Fluid Milk Manufacturing
SIC 2020 -
Sales $10,000,000-$50,000,000
# of Employees 46
Plant Area (Sq.Ft.) 75,000
Annual Production 48,895,560 Pieces
Production Hrs. Annual 6,732
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $58,828 1,241,200 kWh $0.05
Electricity Demand $29,241 3,841 kW-months/year $7.61
Electricity Fees $3,443 - $ -
Natural Gas $336,926 41,751 MMBtu $8.07
TOTAL ENERGY COSTS $428,438
RECOMMENDED SAVINGS* $142,735 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $120,251
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Water Consumption One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Water Consumption One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ Tgal $ $
01: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$36,769
Cost:
$16,000
- - - - - - $36,769 4,559 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$36,769
4,559
MMBtu
-
-
$
-
-
Tgal
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$34,833
Cost:
$7,488
- - - - - - $34,833 4,319 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$34,833
4,319
MMBtu
-
-
$
-
-
Tgal
-
-
$
03: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$6,837
Cost:
$12,236
- - - - - - $6,170 765 - - $667 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,170
765
MMBtu
-
-
$
$667
-
Tgal
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,171
Cost:
$225
$2,428 51,218 $624 82 $119 - - - - - - - - - $2,428
51,218
kWh
$624
82
kW-months/year
$119
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,149
Cost:
$1,960
- - - - - - $2,149 266 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,149
266
MMBtu
-
-
$
-
-
Tgal
-
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$449
Cost:
$30
$432 9,105 - - $17 - - - - - - - - - $432
9,105
kWh
-
-
kW-months/year
$17
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$701
Cost:
$525
$237 4,993 - - $9 - - - $455 - - - - - $237
4,993
kWh
-
-
kW-months/year
$9
-
$
-
-
MMBtu
$455
-
$
-
-
Tgal
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$99
Cost:
$120
$95 2,003 - - $4 - - - - - - - - - $95
2,003
kWh
-
-
kW-months/year
$4
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
09: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$33
Cost:
$180
$32 674 - - $1 - - - - - - - - - $32
674
kWh
-
-
kW-months/year
$1
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
10: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$46,500
Cost:
$3,150
- - - - - - - - $44,000 - - - $2,500 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$44,000
-
$
-
-
Tgal
$2,500
-
$
11: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$11,194
Cost:
$32,000
- - - - - - - - - - $11,194 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$11,194
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$142,735
Cost:
$73,914
$3,224 67,993 $624 82 $150 - $79,921 9,909 $44,455 - $11,861 - $2,500 - $3,224
67,993
kWh
$624
82
kW-months/year
$150
-
$
$79,921
9,909
MMBtu
$44,455
-
$
$11,861
-
Tgal
$2,500
-
$
TOTAL IMPLEMENTED Savings:
$120,251
Cost:
$28,598
- - - - - - $73,751 9,144 $44,000 - - - $2,500 - -
-
kWh
-
-
kW-months/year
-
-
$
$73,751
9,144
MMBtu
$44,000
-
$
-
-
Tgal
$2,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Water Consumption One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Water Consumption One-time Revenue or Avoided Cost