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IAC Assessment: LL0216
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IAC Assessment: LL0216
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IAC Center University of Louisiana, Lafayette
Assessment Year 2005
Principal Product Metal Pipe Spools
NAICS 332996 - Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498 - Fabricated Pipe And Fittings
Sales $50,000,000-$100,000,000
# of Employees 284
Plant Area (Sq.Ft.) 275,000
Annual Production 78,000 Pieces
Production Hrs. Annual 4,420
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $587,749 10,073,967 kWh $0.06
Electricity Demand $193,660 35,474 kW-months/year $5.46
Electricity Fees $32,587 - $ -
Natural Gas $151,153 34,176 MMBtu $4.42
TOTAL ENERGY COSTS $965,149
RECOMMENDED SAVINGS* $106,671 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,899
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ Tgal $ $ $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$29,214
Cost:
$22,475
$28,036 480,601 - - $1,178 - - - - - - - $28,036
480,601
kWh
-
-
kW-months/year
$1,178
-
$
-
-
Tgal
-
-
$
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$22,512
Cost:
$1,410
$18,001 308,547 $3,604 600 $907 - - - - - - - $18,001
308,547
kWh
$3,604
600
kW-months/year
$907
-
$
-
-
Tgal
-
-
$
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$15,873
Cost:
-
- - $15,233 2,790 $640 - - - - - - - -
-
kWh
$15,233
2,790
kW-months/year
$640
-
$
-
-
Tgal
-
-
$
-
-
$
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$5,264
Cost:
$420
$5,052 86,591 - - $212 - - - - - - - $5,052
86,591
kWh
-
-
kW-months/year
$212
-
$
-
-
Tgal
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,613
Cost:
$840
$1,548 26,531 - - $65 - - - - - - - $1,548
26,531
kWh
-
-
kW-months/year
$65
-
$
-
-
Tgal
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,265
Cost:
$875
$486 8,322 - - $20 - - - $759 - - - $486
8,322
kWh
-
-
kW-months/year
$20
-
$
-
-
Tgal
$759
-
$
-
-
$
07: 2.8112 COMBINE UTILITY METERS Savings:
$1,025
Cost:
$720
- - - - $1,025 - - - - - - - -
-
kWh
-
-
kW-months/year
$1,025
-
$
-
-
Tgal
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$290
Cost:
$300
$278 4,757 - - $12 - - - - - - - $278
4,757
kWh
-
-
kW-months/year
$12
-
$
-
-
Tgal
-
-
$
-
-
$
09: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$1,445
Cost:
-
- - - - - - $1,445 765,832 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,445
765,832
Tgal
-
-
$
-
-
$
10: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$13,500
Cost:
$2,170
- - - - - - - - $11,000 - $2,500 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
$11,000
-
$
$2,500
-
$
11: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$12,630
Cost:
$18,780
- - - - - - - - $12,630 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
$12,630
-
$
-
-
$
12: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$2,040
Cost:
$2,303
- - - - - - - - $2,040 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
$2,040
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$106,671
Cost:
$50,293
$53,401 915,349 $18,837 3,390 $4,059 - $1,445 765,832 $26,429 - $2,500 - $53,401
915,349
kWh
$18,837
3,390
kW-months/year
$4,059
-
$
$1,445
765,832
Tgal
$26,429
-
$
$2,500
-
$
TOTAL IMPLEMENTED Savings:
$33,899
Cost:
$5,693
$24,601 421,669 $3,604 600 $2,209 - $1,445 765,832 $2,040 - - - $24,601
421,669
kWh
$3,604
600
kW-months/year
$2,209
-
$
$1,445
765,832
Tgal
$2,040
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Water Disposal Personnel Changes One-time Revenue or Avoided Cost