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IAC Assessment: LL0242
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IAC Assessment: LL0242
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IAC Center University of Louisiana, Lafayette
Assessment Year 2006
Principal Product Carbon Black
NAICS 325180 - Other Basic Inorganic Chemical Manufacturing
SIC 2895 - Carbon Black
Sales $50,000,000-$100,000,000
# of Employees 86
Plant Area (Sq.Ft.) 250,000
Annual Production 145,000 Tons
Production Hrs. Annual 8,736
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,601,548 49,576,993 kWh $0.05
Electricity Demand $590,389 79,237 kW-months/year $7.45
Electricity Fees $100,224 - $ -
Natural Gas $8,308,019 1,194,328 MMBtu $6.96
TOTAL ENERGY COSTS $11,600,180
RECOMMENDED SAVINGS* $4,265,265 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,239,183
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.1336 INSTALL EQUIPMENT TO UTILIZE WASTE FUEL Savings:
$2,751,316
Cost:
$250,000
- - - - - - $2,751,316 395,304 - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,751,316
395,304
MMBtu
-
-
$
02: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$1,416,308
Cost:
$4,140,000
$2,108,538 40,185,600 $405,720 55,200 $77,942 - $(-1,175,892) (-168,950) - - $2,108,538
40,185,600
kWh
$405,720
55,200
kW-months/year
$77,942
-
$
$(-1,175,892)
(-168,950)
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$70,930
Cost:
$25,280
$68,797 1,311,168 - - $2,133 - - - - - $68,797
1,311,168
kWh
-
-
kW-months/year
$2,133
-
$
-
-
MMBtu
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,984
Cost:
$30
$8,714 166,082 - - $270 - - - - - $8,714
166,082
kWh
-
-
kW-months/year
$270
-
$
-
-
MMBtu
-
-
$
05: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$4,742
Cost:
$1,301
$4,599 87,649 - - $143 - - - - - $4,599
87,649
kWh
-
-
kW-months/year
$143
-
$
-
-
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,232
Cost:
$323
- - - - - - $4,232 608 - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,232
608
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,225
Cost:
$4,449
$4,098 78,100 - - $127 - - - - - $4,098
78,100
kWh
-
-
kW-months/year
$127
-
$
-
-
MMBtu
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,097
Cost:
$402
$1,593 30,357 $441 60 $63 - - - - - $1,593
30,357
kWh
$441
60
kW-months/year
$63
-
$
-
-
MMBtu
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,427
Cost:
$180
$1,384 26,372 - - $43 - - - - - $1,384
26,372
kWh
-
-
kW-months/year
$43
-
$
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$629
Cost:
$455
$227 4,327 - - $7 - - - $395 - $227
4,327
kWh
-
-
kW-months/year
$7
-
$
-
-
MMBtu
$395
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$375
Cost:
$144
$364 6,935 - - $11 - - - - - $364
6,935
kWh
-
-
kW-months/year
$11
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$4,265,265
Cost:
$4,422,564
$2,198,314 41,896,590 $406,161 55,260 $80,739 - $1,579,656 226,962 $395 - $2,198,314
41,896,590
kWh
$406,161
55,260
kW-months/year
$80,739
-
$
$1,579,656
226,962
MMBtu
$395
-
$
TOTAL IMPLEMENTED Savings:
$4,239,183
Cost:
$4,415,735
$2,177,562 41,501,095 $405,720 55,200 $80,082 - $1,575,424 226,354 $395 - $2,177,562
41,501,095
kWh
$405,720
55,200
kW-months/year
$80,082
-
$
$1,575,424
226,354
MMBtu
$395
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes