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IAC Assessment: LM0006
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IAC Assessment: LM0006
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IAC Center Loyola Marymount University
Assessment Year 2001
Principal Product composite products for medical and aerospace
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 65
Plant Area (Sq.Ft.) 40,000
Annual Production 5,000 Pieces
Production Hrs. Annual 4,590
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $75,998 1,003,094 kWh $0.08
Electricity Demand $35,364 4,386 kW-months/year $8.06
Electricity Fees $2,564 - $ -
Natural Gas $6,414 943 MMBtu $6.80
TOTAL ENERGY COSTS $128,838
RECOMMENDED SAVINGS* $100,149 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $53,617
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ %
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$14,800
Cost:
$225
- - - - - - $14,800 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$14,800
-
$
-
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,389
Cost:
$450
$4,664 60,510 $725 91 - - - - - - $4,664
60,510
kWh
$725
91
kW-months/year
-
-
$
-
-
$
-
-
%
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,601
Cost:
-
$1,352 17,525 $249 31 - - - - - - $1,352
17,525
kWh
$249
31
kW-months/year
-
-
$
-
-
$
-
-
%
04: 2.7316 CENTRALIZE CONTROL OF EXHAUST FANS TO ENSURE THEIR SHUTDOWN, OR ESTABLISH PROGRAM TO ENSURE MANUAL SHUTDOWN Savings:
$8,671
Cost:
$13,000
$7,099 92,081 $1,572 197 - - - - - - $7,099
92,081
kWh
$1,572
197
kW-months/year
-
-
$
-
-
$
-
-
%
05: 2.7145 INSTALL SKYLIGHTS Savings:
$952
Cost:
$2,000
$568 7,368 $384 48 - - - - - - $568
7,368
kWh
$384
48
kW-months/year
-
-
$
-
-
$
-
-
%
06: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$11,340
Cost:
$1,000
- - - - $11,340 - - - - - -
-
kWh
-
-
kW-months/year
$11,340
-
$
-
-
$
-
-
%
07: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$48,228
Cost:
$25,000
- - - - - - - - $48,228 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$48,228
-
%
08: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$9,168
Cost:
$1,961
- - - - $9,168 - - - - - -
-
kWh
-
-
kW-months/year
$9,168
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$100,149
Cost:
$43,636
$13,683 177,484 $2,930 367 $20,508 - $14,800 - $48,228 - $13,683
177,484
kWh
$2,930
367
kW-months/year
$20,508
-
$
$14,800
-
$
$48,228
-
%
TOTAL IMPLEMENTED Savings:
$53,617
Cost:
$25,450
$4,664 60,510 $725 91 - - - - $48,228 - $4,664
60,510
kWh
$725
91
kW-months/year
-
-
$
-
-
$
$48,228
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production