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IAC Assessment: LM0023
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IAC Assessment: LM0023
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IAC Center Loyola Marymount University
Assessment Year 2002
Principal Product metal stamping
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $5,000,000-$10,000,000
# of Employees 72
Plant Area (Sq.Ft.) 34,000
Annual Production 2,500,000 Pounds
Production Hrs. Annual 3,119
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $64,860 1,644,480 kWh $0.04
Electricity Demand $20,336 2,472 kW-months/year $8.23
Electricity Fees $6,214 - $ -
TOTAL ENERGY COSTS $91,410
RECOMMENDED SAVINGS* $202,588 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $144,314
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,237
Cost:
$500
$9,058 68,038 $959 209 $(-780) - $9,058
68,038
kWh
$959
209
kW-months/year
$(-780)
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,782
Cost:
$2,200
$1,612 12,106 $170 37 - - $1,612
12,106
kWh
$170
37
kW-months/year
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,630
Cost:
$5,105
$3,284 24,671 $346 76 - - $3,284
24,671
kWh
$346
76
kW-months/year
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,621
Cost:
$2,611
$2,333 17,546 $288 54 - - $2,333
17,546
kWh
$288
54
kW-months/year
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,241
Cost:
$650
$2,848 21,393 $393 109 - - $2,848
21,393
kWh
$393
109
kW-months/year
-
-
$
06: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$17,080
Cost:
$3,200
- - - - $17,080 - -
-
kWh
-
-
kW-months/year
$17,080
-
$
07: 4.311 SCHEDULE DELIVERIES ACCORDING TO DEMAND Savings:
$80,000
Cost:
$21,770
- - - - $80,000 - -
-
kWh
-
-
kW-months/year
$80,000
-
$
08: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$3,330
Cost:
$5,000
- - - - $3,330 - -
-
kWh
-
-
kW-months/year
$3,330
-
$
09: 4.624 HIRE ADDITIONAL PERSONNEL TO REDUCE CHANGEOUT TIME Savings:
$47,000
Cost:
$2,000
- - - - $47,000 - -
-
kWh
-
-
kW-months/year
$47,000
-
$
10: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$34,667
Cost:
$7,348
- - - - $34,667 - -
-
kWh
-
-
kW-months/year
$34,667
-
$
TOTAL RECOMMENDED Savings:
$202,588
Cost:
$50,384
$19,135 143,754 $2,156 485 $181,297 - $19,135
143,754
kWh
$2,156
485
kW-months/year
$181,297
-
$
TOTAL IMPLEMENTED Savings:
$144,314
Cost:
$37,818
$9,058 68,038 $959 209 $134,297 - $9,058
68,038
kWh
$959
209
kW-months/year
$134,297
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes