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IAC Assessment: LM0028
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IAC Assessment: LM0028
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IAC Center Loyola Marymount University
Assessment Year 2002
Principal Product aluminum / zinc die castings
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 64,000
Annual Production 4,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $315,914 4,702,453 kWh $0.07
Electricity Demand $101,506 11,388 kW-months/year $8.91
Electricity Fees $20,496 - $ -
Natural Gas $608,677 51,938 MMBtu $11.72
TOTAL ENERGY COSTS $1,046,593
RECOMMENDED SAVINGS* $473,236 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $217,668
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ %
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$10,685
Cost:
$980
- - - - $10,685 1,266 - - - - -
-
kWh
-
-
kW-months/year
$10,685
1,266
MMBtu
-
-
$
-
-
%
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,363
Cost:
$2,200
- - - - $4,363 517 - - - - -
-
kWh
-
-
kW-months/year
$4,363
517
MMBtu
-
-
$
-
-
%
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$49,880
Cost:
$53,000
- - - - $49,880 5,910 - - - - -
-
kWh
-
-
kW-months/year
$49,880
5,910
MMBtu
-
-
$
-
-
%
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,807
Cost:
$800
$4,837 48,320 $690 77 - - $(-720) - - - $4,837
48,320
kWh
$690
77
kW-months/year
-
-
MMBtu
$(-720)
-
$
-
-
%
05: 2.7145 INSTALL SKYLIGHTS Savings:
$5,597
Cost:
$10,400
$4,978 41,612 $619 78 - - - - - - $4,978
41,612
kWh
$619
78
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,289
Cost:
$14,371
$8,125 81,098 $1,164 130 - - - - - - $8,125
81,098
kWh
$1,164
130
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$147,649
Cost:
$242,050
$129,159 1,289,263 $18,490 2,066 - - - - - - $129,159
1,289,263
kWh
$18,490
2,066
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
08: 4.426 MODIFY WORKLOAD Savings:
$202,176
Cost:
$2,200
- - - - - - $202,176 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$202,176
-
$
-
-
%
09: 4.444 INSTALL SYSTEM TO COLLECT SCRAP Savings:
$23,190
Cost:
$13,500
- - - - - - $23,190 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$23,190
-
$
-
-
%
10: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$15,600
Cost:
$1,780
- - - - - - - - $15,600 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$15,600
-
%
TOTAL RECOMMENDED Savings:
$473,236
Cost:
$341,281
$147,099 1,460,293 $20,963 2,351 $64,928 7,693 $224,646 - $15,600 - $147,099
1,460,293
kWh
$20,963
2,351
kW-months/year
$64,928
7,693
MMBtu
$224,646
-
$
$15,600
-
%
TOTAL IMPLEMENTED Savings:
$217,668
Cost:
$3,980
$4,837 48,320 $690 77 $10,685 1,266 $201,456 - - - $4,837
48,320
kWh
$690
77
kW-months/year
$10,685
1,266
MMBtu
$201,456
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ %
Electricity Usage Electricity Demand Natural Gas Personnel Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Increase in Production