IAC logo
IAC Assessment: LM0028
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: LM0028
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Loyola Marymount University
Assessment Year 2002
Principal Product aluminum / zinc die castings
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 64,000
Annual Production 4,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $315,914 4,702,453 kWh $0.07
Electricity Demand $101,506 11,388 kW-months/year $8.91
Electricity Fees $20,496 - $ -
Natural Gas $608,677 51,938 MMBtu $11.72
TOTAL ENERGY COSTS $1,046,593
RECOMMENDED SAVINGS* $473,236 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $217,668
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ %
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$10,685
Cost:
$980
- - - - $10,685 1,266 - - - - -
-
kWh
-
-
kW-months/year
$10,685
1,266
MMBtu
-
-
$
-
-
%
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,363
Cost:
$2,200
- - - - $4,363 517 - - - - -
-
kWh
-
-
kW-months/year
$4,363
517
MMBtu
-
-
$
-
-
%
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$49,880
Cost:
$53,000
- - - - $49,880 5,910 - - - - -
-
kWh
-
-
kW-months/year
$49,880
5,910
MMBtu
-
-
$
-
-
%
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,807
Cost:
$800
$4,837 48,320 $690 77 - - $(-720) - - - $4,837
48,320
kWh
$690
77
kW-months/year
-
-
MMBtu
$(-720)
-
$
-
-
%
05: 2.7145 INSTALL SKYLIGHTS Savings:
$5,597
Cost:
$10,400
$4,978 41,612 $619 78 - - - - - - $4,978
41,612
kWh
$619
78
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,289
Cost:
$14,371
$8,125 81,098 $1,164 130 - - - - - - $8,125
81,098
kWh
$1,164
130
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$147,649
Cost:
$242,050
$129,159 1,289,263 $18,490 2,066 - - - - - - $129,159
1,289,263
kWh
$18,490
2,066
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
08: 4.4260 MODIFY WORKLOAD Savings:
$202,176
Cost:
$2,200
- - - - - - $202,176 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$202,176
-
$
-
-
%
09: 4.4440 INSTALL SYSTEM TO COLLECT SCRAP Savings:
$23,190
Cost:
$13,500
- - - - - - $23,190 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$23,190
-
$
-
-
%
10: 4.6250 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$15,600
Cost:
$1,780
- - - - - - - - $15,600 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$15,600
-
%
TOTAL RECOMMENDED Savings:
$473,236
Cost:
$341,281
$147,099 1,460,293 $20,963 2,351 $64,928 7,693 $224,646 - $15,600 - $147,099
1,460,293
kWh
$20,963
2,351
kW-months/year
$64,928
7,693
MMBtu
$224,646
-
$
$15,600
-
%
TOTAL IMPLEMENTED Savings:
$217,668
Cost:
$3,980
$4,837 48,320 $690 77 $10,685 1,266 $201,456 - - - $4,837
48,320
kWh
$690
77
kW-months/year
$10,685
1,266
MMBtu
$201,456
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ %
Electricity Usage Electricity Demand Natural Gas Personnel Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Increase in Production